🏷️ Basic Information Identification Make: Aprilia Model: RS 250 Year: 1997 Codes Internal Code: RS250_1997_FSM 👋 Introduction Market Position Classification: High-performance, track-oriented supersport motorcycle. Competitive Analysis Key Competitors: Yamaha YZF-R6, Honda CBR600F3, Suzuki GSX-R600 (all from the mid-to-late 1990s). Key Features Engine Layout: Lightweight, high-revving V-twin engine derived from Suzuki RG500 Gamma GP racer. Design Philosophy: Focus on agility, sharp handling, and racetrack performance. Target Audience User Profile: Enthusiast riders, track day participants, and mechanics specializing in sportbikes. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive workshop procedures, electrical diagrams, torque settings, fluid capacities. Page Count Estimated Pages: Extensive (exact count not provided, but described as 'complete' and 'packed with all information') Manual Type Type: Factory Service Repair Manual Language Language: English (implied by product description and common for service manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, and tuning procedures. Fuel And Lubrication System: Carburetor tuning, fuel system maintenance, lubrication specifications, oil pump operation. Cooling System: Radiator, water pump, thermostat, coolant specifications, bleeding procedures. Electrical System: Full electrical schematics, wiring diagrams, component testing, ignition system, lighting, battery. Chassis: Frame inspection, suspension system (front and rear), steering system, wheel bearings. Brakes: Brake system diagnosis, caliper overhaul, pad replacement, fluid specifications, bleeding. Bodywork: Fairing removal and installation, component adjustments. Procedures Included Maintenance: Periodic maintenance schedules, tune-up procedures, fluid changes, filter replacements. Troubleshooting: Diagnostic guides for common problems, symptom-based troubleshooting. Repair: Step-by-step instructions for component removal, overhaul, and reassembly. Adjustments: Carburetor synchronization, clutch adjustment, chain adjustment. Specifications: Torque settings for all fasteners, fluid capacities, wear limits. Technical Depth Depth: Full workshop level, covering everything from basic maintenance to complete engine and chassis rebuilds. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader & WinZip Viewing Features: Zoom In/Out functionality Compatibility: All Versions of Windows & Mac Print Quality Printability: Printable (implied for workshop use) Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, V-twin Displacement: 249 cc Bore X Stroke: 54 mm x 54.5 mm Compression Ratio: 7.8:1 Ignition System: Digital CDI Performance Horsepower Output: Approx. 70 hp @ 11,000 rpm (specific to region and tuning) Torque Output: Approx. 30 lb-ft @ 10,000 rpm (specific to region and tuning) Fuel System Carburetors: Dual Mikuni TM34SS flat-slide carburetors Fuel Type: Unleaded gasoline (minimum 95 RON or 91 AKI recommended) Fuel Capacity: 16 Liters (4.2 US gallons) Lubrication Oil Type: 2-stroke synthetic oil (specific API TC or JASO FD rated) Oil Injection: Automatic oil injection system 🔧 Transmission Standard Type: 6-speed sequential, constant mesh Features Clutch Type: Wet, multi-plate, cable-actuated Final Drive: Chain driven 📐 Dimensions Exterior Length: Approx. 1960 mm (77.2 in) Width: Approx. 730 mm (28.7 in) Height: Approx. 1120 mm (44.1 in) Wheelbase: Approx. 1370 mm (53.9 in) Weights Dry Weight: Approx. 142 kg (313 lbs) Wet Weight: Approx. 165 kg (364 lbs) (with fluids) Suspension Front Suspension: 41mm upside-down telescopic fork (e.g., Marzocchi M1 or Showa) Rear Suspension: Monoshock, adjustable (e.g., Sachs or Showa) Brakes Front Brakes: Dual 320mm discs, 4-piston calipers (e.g., Nissin or Brembo) Rear Brakes: Single 240mm disc, 2-piston caliper Wheels Tires Front Wheel Size: 17 inch Rear Wheel Size: 17 inch Front Tire Size: 120/70ZR17 Rear Tire Size: 160/60ZR17 🛡️ Safety Features Ratings Safety Features: N/A (Motorcycles typically do not have standardized crash ratings like cars; focus is on rider safety through chassis and braking design). Active Features Braking System: Dual front disc brakes with four-piston calipers for strong stopping power. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and stability. 💡 Technology Features Infotainment Features: N/A (This era of sportbike focused on performance, not infotainment). Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control were standard on this model). Engine Management Power Valves: Features an electronic power valve system for improved power delivery across the rev range. Ignition Timing: Advanced digital CDI ignition with variable timing for optimal combustion. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals; typically every 3,000-5,000 km (1,800-3,000 miles) for engine oil. Spark Plug Replacement: Recommended every 5,000-10,000 km (3,000-6,000 miles), consult manual for specific type and gap. Chain Lubrication Tension: Frequent checks and lubrication recommended, typically every 500-1,000 km (300-600 miles). Fluid Specifications Engine Oil Type: API TC or JASO FD rated 2-stroke synthetic oil. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for exact specification and change interval, typically every 2 years). Transmission Oil Type: Specific gear oil for wet clutches (e.g., SAE 10W-40 or 10W-50 motorcycle specific). Known Issues Common Wear Items: 2-stroke engines require diligent maintenance of power valves, reed valves, and exhaust systems. Clutch wear, suspension seals, and electrical connections...
Torque settings for all fasteners, fluid capacities, wear limits.
Technical Depth
Depth:
Full workshop level, covering everything from basic maintenance to complete engine and chassis rebuilds.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader & WinZip
Viewing Features:
Zoom In/Out functionality
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Printable (implied for workshop use)
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, V-twin
Displacement:
249 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
7.8:1
Ignition System:
Digital CDI
Performance
Horsepower Output:
Approx. 70 hp @ 11,000 rpm (specific to region and tuning)
Torque Output:
Approx. 30 lb-ft @ 10,000 rpm (specific to region and tuning)
Fuel System
Carburetors:
Dual Mikuni TM34SS flat-slide carburetors
Fuel Type:
Unleaded gasoline (minimum 95 RON or 91 AKI recommended)
Fuel Capacity:
16 Liters (4.2 US gallons)
Lubrication
Oil Type:
2-stroke synthetic oil (specific API TC or JASO FD rated)
Oil Injection:
Automatic oil injection system
🔧 Transmission
Standard
Type:
6-speed sequential, constant mesh
Features
Clutch Type:
Wet, multi-plate, cable-actuated
Final Drive:
Chain driven
📐 Dimensions
Exterior
Length:
Approx. 1960 mm (77.2 in)
Width:
Approx. 730 mm (28.7 in)
Height:
Approx. 1120 mm (44.1 in)
Wheelbase:
Approx. 1370 mm (53.9 in)
Weights
Dry Weight:
Approx. 142 kg (313 lbs)
Wet Weight:
Approx. 165 kg (364 lbs) (with fluids)
Suspension
Front Suspension:
41mm upside-down telescopic fork (e.g., Marzocchi M1 or Showa)
Rear Suspension:
Monoshock, adjustable (e.g., Sachs or Showa)
Brakes
Front Brakes:
Dual 320mm discs, 4-piston calipers (e.g., Nissin or Brembo)
Rear Brakes:
Single 240mm disc, 2-piston caliper
Wheels Tires
Front Wheel Size:
17 inch
Rear Wheel Size:
17 inch
Front Tire Size:
120/70ZR17
Rear Tire Size:
160/60ZR17
🛡️ Safety Features
Ratings
Safety Features:
N/A (Motorcycles typically do not have standardized crash ratings like cars; focus is on rider safety through chassis and braking design).
Active Features
Braking System:
Dual front disc brakes with four-piston calipers for strong stopping power.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and stability.
💡 Technology Features
Infotainment
Features:
N/A (This era of sportbike focused on performance, not infotainment).
Driver Assistance
Features:
N/A (No electronic rider aids like ABS or traction control were standard on this model).
Engine Management
Power Valves:
Features an electronic power valve system for improved power delivery across the rev range.
Ignition Timing:
Advanced digital CDI ignition with variable timing for optimal combustion.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals; typically every 3,000-5,000 km (1,800-3,000 miles) for engine oil.
Spark Plug Replacement:
Recommended every 5,000-10,000 km (3,000-6,000 miles), consult manual for specific type and gap.
Chain Lubrication Tension:
Frequent checks and lubrication recommended, typically every 500-1,000 km (300-600 miles).
Fluid Specifications
Engine Oil Type:
API TC or JASO FD rated 2-stroke synthetic oil.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for exact specification and change interval, typically every 2 years).
Transmission Oil Type:
Specific gear oil for wet clutches (e.g., SAE 10W-40 or 10W-50 motorcycle specific).
Known Issues
Common Wear Items:
2-stroke engines require diligent maintenance of power valves, reed valves, and exhaust systems. Clutch wear, suspension seals, and electrical connections can also be points of attention.
Tuning Sensitivity:
Highly sensitive to carburetor settings, jetting, and exhaust condition for optimal performance and engine longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its success in motorcycle racing, particularly in the Grand Prix circuit.
Model Evolution
Development Basis:
The RS 250's development was heavily influenced by Suzuki's RGV250 Gamma and the legendary RG500 Gamma GP machines.
Racing Connection:
Engine technology and chassis design share DNA with Aprilia's own successful GP race bikes.
Production
Production Years:
1995 - 2003
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Period Reputation:
Widely regarded by enthusiasts as one of the best handling and most engaging 250cc sportbikes of its era.
Racing Success:
Aprilia achieved significant success in 125cc and 250cc Grand Prix racing, with the RS 250 benefiting from this racing pedigree.
Een selectie kiezen resulteert in het geheel verversen van de pagina.