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BMW R850 R850R 1997 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1997 👋 Introduction Market Position Segment: Middleweight touring motorcycle Target Audience: Touring riders, commuters, those seeking a balanced and refined motorcycle experience Competitive Analysis Competitors 1997: Moto Guzzi California, Honda VFR750, Kawasaki GTR1000, Yamaha FJR1300 (though FJR launched later) Key Features Engine Layout: Air-cooled, horizontally opposed twin-cylinder Boxer engine Drivetrain Type: Shaft drive, reducing maintenance compared to chain drive Suspension Front: BMW Telelever front suspension system for improved ride and handling Suspension Rear: BMW Paralever single-sided swingarm with monoshock Fueling: Bosch Motronic electronic fuel injection 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Likely Digital (PDF) or Printed Page Count Estimated Page Count: Likely 300-500 pages (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component inspection, timing, valve adjustment, lubrication system Engine Management: Fuel injection system, ignition system, ECU diagnostics, sensor data Transmission Drivetrain: Gearbox service, clutch operation, driveshaft maintenance, final drive inspection Chassis Suspension: Front forks (BMW Telelever), rear shock absorber (Paralever), wheel bearings, steering system Braking System: Brake fluid service, caliper overhaul, ABS system (if equipped), disc and pad replacement Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, instrumentation, fault diagnosis Fuel System: Fuel tank, fuel pump, fuel lines, injectors Cooling System: Oil cooling system (air-cooled with oil cooler) Exhaust System: Exhaust pipe inspection and replacement, muffler service Bodywork Fittings: Fairings, seat, handlebars, instrumentation panel, minor body panel repairs Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, chain adjustment (if applicable, though R850R is shaft drive), brake fluid flush Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable) Repair Overhaul: Detailed step-by-step instructions for component disassembly, repair, and reassembly Component Replacement: Instructions for replacing wear items and major components Electrical Diagnostics: Wiring harness troubleshooting, component testing Technical Depth Level Of Detail: Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Information: Includes torque specifications, tolerances, and diagnostic flowcharts 📊 Manual Specifications File Format Digital Format: PDF (most common for digital manuals), potentially other formats like CHM or HTML Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and technical illustrations Binding Type Physical Binding: Spiral-bound or lay-flat binding is ideal for workshop use Paper Type Paper Quality: Durable, laminated pages or high-quality paper stock for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed boxer-twin Displacement: 848 cc (850 cc class) Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 (approximate) Valve Train: SOHC, 2 valves per cylinder Performance Horsepower: Approximately 70 hp @ 7000 rpm Torque: Approximately 74 Nm (55 lb-ft) @ 5000 rpm Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection with sequential port injection Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Capacity: 20.0 Liters (approximate, including reserve) Lubrication Oil Capacity: Approximately 3.0 Liters (with filter change) Oil Type: SAE 20W-50 or 10W-40 motorcycle specific, API SG or higher Ignition Ignition System: Digital electronic ignition (Bosch Motronic) Spark Plugs Spark Plug Type: NGK BKR7EK or equivalent (check manual for exact specification) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate clutch, operated by cable Final Drive: Shaft drive to rear wheel Features Gear Ratios: Specific ratios would be detailed in the manual, but typical for this era's BMW boxers. Final Drive Ratio: Specific ratio would be detailed in the manual. 📐 Dimensions Exterior Length: Approx. 2,170 mm (85.4 in) Width: Approx. 810 mm (31.9 in) at handlebars Height: Approx. 1,330 mm (52.4 in) at seat height Weights Dry Weight: Approx. 219 kg (483 lbs) Wet Weight: Approx. 235 kg (518 lbs) (with all fluids and a full tank) Load Capacity: Check manual for specific payload rating Wheelbase Wheelbase: Approx. 1,430 mm (56.3 in) 🛡️ Safety Features Ratings Crash Safety: Motorcycles are not typically rated by automotive safety agencies (e.g., NHTSA, Euro NCAP). Safety relies on rider skill and vehicle handling characteristics. Active Features Braking System: Optional BMW Motorrad ABS (Anti-lock Braking System) may be available on some models of this era. Lighting: Halogen headlight, LED taillight (check specific model variant) Passive Features Frame Construction: Steel tube frame, designed for stability and rider feedback Ergonomics: Comfortable riding position for touring 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, fuel gauge, warning lights, odometer, trip meter. Likely no integrated audio or navigation from factory. Driver Assistance ABS System: Optional BMW Motorrad ABS system available on some models. Connectivity Diagnostic Ports: Likely has diagnostic connectors for electronic fault finding using specialized BMW tools. 🔧 Maintenance Service Intervals Oil Filter Change: Every 10,000 km (6,000 miles) or annually, whichever comes first Engine Oil Change: Every 10,000 km (6,000 miles) or annually Spark Plug Replacement: Every 20,000 km (12,000 miles) or as...
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Type: Motorcycle
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Sku: 434345
Collecties: ALL BMW

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BMW R850 R850R 1997 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
1997
👋 Introduction
Market Position
Segment:
Middleweight touring motorcycle
Target Audience:
Touring riders, commuters, those seeking a balanced and refined motorcycle experience
Competitive Analysis
Competitors 1997:
Moto Guzzi California, Honda VFR750, Kawasaki GTR1000, Yamaha FJR1300 (though FJR launched later)
Key Features
Engine Layout:
Air-cooled, horizontally opposed twin-cylinder Boxer engine
Drivetrain Type:
Shaft drive, reducing maintenance compared to chain drive
Suspension Front:
BMW Telelever front suspension system for improved ride and handling
Suspension Rear:
BMW Paralever single-sided swingarm with monoshock
Fueling:
Bosch Motronic electronic fuel injection
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Likely Digital (PDF) or Printed
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for comprehensive service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component inspection, timing, valve adjustment, lubrication system
Engine Management:
Fuel injection system, ignition system, ECU diagnostics, sensor data
Transmission Drivetrain:
Gearbox service, clutch operation, driveshaft maintenance, final drive inspection
Chassis Suspension:
Front forks (BMW Telelever), rear shock absorber (Paralever), wheel bearings, steering system
Braking System:
Brake fluid service, caliper overhaul, ABS system (if equipped), disc and pad replacement
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting, instrumentation, fault diagnosis
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors
Cooling System:
Oil cooling system (air-cooled with oil cooler)
Exhaust System:
Exhaust pipe inspection and replacement, muffler service
Bodywork Fittings:
Fairings, seat, handlebars, instrumentation panel, minor body panel repairs
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter service, chain adjustment (if applicable, though R850R is shaft drive), brake fluid flush
Troubleshooting:
Diagnostic procedures for common issues, error code interpretation (if applicable)
Repair Overhaul:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Component Replacement:
Instructions for replacing wear items and major components
Electrical Diagnostics:
Wiring harness troubleshooting, component testing
Technical Depth
Level Of Detail:
Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts
Diagnostic Information:
Includes torque specifications, tolerances, and diagnostic flowcharts
📊 Manual Specifications
File Format
Digital Format:
PDF (most common for digital manuals), potentially other formats like CHM or HTML
Print Quality
Print Recommendation:
High-quality printing recommended for clarity of diagrams and technical illustrations
Binding Type
Physical Binding:
Spiral-bound or lay-flat binding is ideal for workshop use
Paper Type
Paper Quality:
Durable, laminated pages or high-quality paper stock for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed boxer-twin
Displacement:
848 cc (850 cc class)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1 (approximate)
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approximately 70 hp @ 7000 rpm
Torque:
Approximately 74 Nm (55 lb-ft) @ 5000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection with sequential port injection
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Capacity:
20.0 Liters (approximate, including reserve)
Lubrication
Oil Capacity:
Approximately 3.0 Liters (with filter change)
Oil Type:
SAE 20W-50 or 10W-40 motorcycle specific, API SG or higher
Ignition
Ignition System:
Digital electronic ignition (Bosch Motronic)
Spark Plugs
Spark Plug Type:
NGK BKR7EK or equivalent (check manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Single dry plate clutch, operated by cable
Final Drive:
Shaft drive to rear wheel
Features
Gear Ratios:
Specific ratios would be detailed in the manual, but typical for this era's BMW boxers.
Final Drive Ratio:
Specific ratio would be detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 810 mm (31.9 in) at handlebars
Height:
Approx. 1,330 mm (52.4 in) at seat height
Weights
Dry Weight:
Approx. 219 kg (483 lbs)
Wet Weight:
Approx. 235 kg (518 lbs) (with all fluids and a full tank)
Load Capacity:
Check manual for specific payload rating
Wheelbase
Wheelbase:
Approx. 1,430 mm (56.3 in)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles are not typically rated by automotive safety agencies (e.g., NHTSA, Euro NCAP). Safety relies on rider skill and vehicle handling characteristics.
Active Features
Braking System:
Optional BMW Motorrad ABS (Anti-lock Braking System) may be available on some models of this era.
Lighting:
Halogen headlight, LED taillight (check specific model variant)
Passive Features
Frame Construction:
Steel tube frame, designed for stability and rider feedback
Ergonomics:
Comfortable riding position for touring
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, fuel gauge, warning lights, odometer, trip meter. Likely no integrated audio or navigation from factory.
Driver Assistance
ABS System:
Optional BMW Motorrad ABS system available on some models.
Connectivity
Diagnostic Ports:
Likely has diagnostic connectors for electronic fault finding using specialized BMW tools.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Engine Oil Change:
Every 10,000 km (6,000 miles) or annually
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as needed based on inspection
Air Filter Service:
Every 10,000 km (6,000 miles) or annually
Brake Fluid Flush:
Every 2 years, regardless of mileage
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 or 10W-40 (refer to manual for ambient temperature recommendations)
Brake Fluid Type:
DOT 4 brake fluid
Transmission Oil Type:
Hypoid gear oil, SAE 75W-90 or 80W-90 (API GL-5)
Final Drive Oil Type:
Hypoid gear oil, SAE 75W-90 or 80W-90 (API GL-5)
Known Issues
Common Wear Items:
Fuel pump relay, clutch slave cylinder (if hydraulic), regulator/rectifier, wheel bearings, fork seals
Electrical Gremlins:
BMW electrical systems of this era can sometimes be prone to minor issues, requiring careful diagnosis. The manual's wiring diagrams are crucial.
Telelever Maintenance:
Requires specific procedures for pivot bearing lubrication and adjustment.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW has a long and storied history in motorcycle manufacturing, dating back to the 1920s, known for engineering excellence and innovative designs.
Model Evolution
R Series Lineage:
The R850R is part of the long-standing R-series Boxer lineage, which has evolved significantly over decades. It offered a more accessible entry point into BMW's larger displacement touring bikes.
Predecessors Successors:
Evolved from earlier R100RT/RS models and paved the way for later R1100R/R1150R models.
Production
Production Period:
The R850R was produced from the mid-1990s to the early 2000s.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The R850R was generally well-received for its comfortable ride, predictable handling, and build quality, though often considered a bit understated compared to its larger brethren.
Certifications
Quality Standards:
BMW adheres to strict quality control and manufacturing standards.
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