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Dodge Durango 1998 1999 2000 2001 2002 2003 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Durango Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Codes Platform Code: DN (Second Generation) 👋 Introduction Market Position Segment: Mid-size SUV, Sport Utility Vehicle Target Audience: Families, individuals seeking utility, towing capability, and off-road potential Competitive Analysis Key Competitors: Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Jeep Grand Cherokee Key Features Body On Frame: Robust body-on-frame construction providing durability and towing strength Engine Options: Available with powerful V8 engines offering significant towing and hauling capacity Interior Space: Spacious interior, optional third-row seating for up to seven occupants Towing Capacity: Class-leading towing capabilities, particularly with V8 engine options 4X4 Capability: Optional four-wheel-drive system for enhanced traction in various conditions 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Chassis, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: 2000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine: All engine variants including 4.7L Magnum V8, 5.2L Magnum V8, 5.9L Magnum V8 Transmission: 42RE, 44RE, 45RFE automatic transmissions Drivetrain: 2WD and 4WD systems, NV231, NV244 transfer cases Brakes: Front and Rear disc brakes, ABS system Suspension: Front independent suspension (IFS), Rear solid axle, components and alignment Steering: Power steering system, steering column, linkages Electrical: Battery, charging system, starting system, lighting, instrumentation, body electronics, power accessories HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, components and diagnosis Body: Exterior panels, interior trim, doors, windows, glass, latches, seals Chassis: Frame, unibody structure, exhaust system, fuel system, cooling system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Troubleshooting: Diagnostic charts, symptom-based troubleshooting for all major systems Repair: Step-by-step instructions for component removal, installation, and repair Diagnostics: OBD-II diagnostic codes, diagnostic procedures for engine, transmission, ABS, and other modules Specifications: Torque specifications, clearances, fluid capacities, electrical schematics, diagnostic data Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls Detail Level: Detailed illustrations, diagrams, exploded views, and step-by-step instructions 📊 Manual Specifications File Format File Type: Likely PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval Print Quality Resolution: High-resolution scans for clear viewing and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 4.7L: EVC (4.7L Magnum V8 SOHC) Engine Displacement 4.7L: 4.7 Liters (287 cubic inches) Engine Horsepower 4.7L: Approximately 235 hp @ 4500 rpm (later models ~230 hp) Engine Torque 4.7L: Approximately 300 lb-ft @ 3200 rpm (later models ~305 lb-ft) Optional Engine 5.2L Engine Code 5.2L: ECL (5.2L Magnum V8 OHV) Engine Displacement 5.2L: 5.2 Liters (318 cubic inches) Engine Horsepower 5.2L: Approximately 230 hp @ 4800 rpm Engine Torque 5.2L: Approximately 295 lb-ft @ 3200 rpm Optional Engine 5.9L Engine Code 5.9L: EPM (5.9L Magnum V8 OHV) Engine Displacement 5.9L: 5.9 Liters (360 cubic inches) Engine Horsepower 5.9L: Approximately 245 hp @ 4000 rpm Engine Torque 5.9L: Approximately 325 lb-ft @ 3200 rpm Performance Emission Controls: Federal and California emissions standards Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Type: Pressurized, liquid-cooled 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (42RE/44RE) Optional Optional Transmission: 4-Speed Automatic (45RFE - typically with 4.7L engine) Features Overdrive: All automatic transmissions feature overdrive Transfer Case 4Wd: New Process NV231 HD (part-time 4WD) or NV244 (full-time 4WD) for 4x4 models Fluid Specifications Atf Type: ATF+3 (or equivalent, refer to manual for specific applications) 📐 Dimensions Exterior Wheelbase: Approximately 116.7 inches Length: Approximately 193.5 inches Width: Approximately 79.3 inches Height: Approximately 70.8 inches Cargo Cargo Volume Behind 3Rd Row: Approximate, varies by configuration Cargo Volume Behind 2Nd Row: Approximate, varies by configuration Weights Curb Weight Minimum: Approximately 4,500 lbs (varies by configuration) Towing Capacity Maximum: Up to 7,500 lbs (with proper equipment and V8 engine) Gvw Maximum: Approximately 6,000 - 6,500 lbs (varies by configuration) Wheels Tires Wheel Bolt Pattern: 5x5.5 inch (5x139.7mm) Standard Tire Size Example: P235/75R15 (base models), P255/70R16, P265/70R17 (optional/higher trims) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Refer to specific NHTSA reports for year-by-year ratings (often 4-star) Active Features ABS: Standard Anti-lock Braking System (ABS) on most models Passive Features Airbags: Driver and front passenger airbags Seat Belts: Three-point seat belts for all occupants, pretensioners for front seats 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and CD player options, optional Infinity audio system Navigation: Optional factory navigation system on later models Driver Assistance Cruise Control: Standard cruise control Power Seats: Optional power adjustable driver and passenger seats Connectivity Trailer Tow Package: Available trailer tow package including wiring and hitch receiver 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics) Engine Air Filter:...
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Dodge Durango 1998 1999 2000 2001 2002 2003 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Durango
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003
Codes
Platform Code:
DN (Second Generation)
👋 Introduction
Market Position
Segment:
Mid-size SUV, Sport Utility Vehicle
Target Audience:
Families, individuals seeking utility, towing capability, and off-road potential
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Jeep Grand Cherokee
Key Features
Body On Frame:
Robust body-on-frame construction providing durability and towing strength
Engine Options:
Available with powerful V8 engines offering significant towing and hauling capacity
Interior Space:
Spacious interior, optional third-row seating for up to seven occupants
Towing Capacity:
Class-leading towing capabilities, particularly with V8 engine options
4X4 Capability:
Optional four-wheel-drive system for enhanced traction in various conditions
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Chassis, Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
All engine variants including 4.7L Magnum V8, 5.2L Magnum V8, 5.9L Magnum V8
Transmission:
42RE, 44RE, 45RFE automatic transmissions
Drivetrain:
2WD and 4WD systems, NV231, NV244 transfer cases
Brakes:
Front and Rear disc brakes, ABS system
Suspension:
Front independent suspension (IFS), Rear solid axle, components and alignment
Steering:
Power steering system, steering column, linkages
Electrical:
Battery, charging system, starting system, lighting, instrumentation, body electronics, power accessories
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components and diagnosis
Body:
Exterior panels, interior trim, doors, windows, glass, latches, seals
Chassis:
Frame, unibody structure, exhaust system, fuel system, cooling system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for all major systems
Repair:
Step-by-step instructions for component removal, installation, and repair
Diagnostics:
OBD-II diagnostic codes, diagnostic procedures for engine, transmission, ABS, and other modules
Specifications:
Torque specifications, clearances, fluid capacities, electrical schematics, diagnostic data
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls
Detail Level:
Detailed illustrations, diagrams, exploded views, and step-by-step instructions
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Resolution:
High-resolution scans for clear viewing and printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 4.7L:
EVC (4.7L Magnum V8 SOHC)
Engine Displacement 4.7L:
4.7 Liters (287 cubic inches)
Engine Horsepower 4.7L:
Approximately 235 hp @ 4500 rpm (later models ~230 hp)
Engine Torque 4.7L:
Approximately 300 lb-ft @ 3200 rpm (later models ~305 lb-ft)
Optional Engine 5.2L
Engine Code 5.2L:
ECL (5.2L Magnum V8 OHV)
Engine Displacement 5.2L:
5.2 Liters (318 cubic inches)
Engine Horsepower 5.2L:
Approximately 230 hp @ 4800 rpm
Engine Torque 5.2L:
Approximately 295 lb-ft @ 3200 rpm
Optional Engine 5.9L
Engine Code 5.9L:
EPM (5.9L Magnum V8 OHV)
Engine Displacement 5.9L:
5.9 Liters (360 cubic inches)
Engine Horsepower 5.9L:
Approximately 245 hp @ 4000 rpm
Engine Torque 5.9L:
Approximately 325 lb-ft @ 3200 rpm
Performance
Emission Controls:
Federal and California emissions standards
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Type:
Pressurized, liquid-cooled
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (42RE/44RE)
Optional
Optional Transmission:
4-Speed Automatic (45RFE - typically with 4.7L engine)
Features
Overdrive:
All automatic transmissions feature overdrive
Transfer Case 4Wd:
New Process NV231 HD (part-time 4WD) or NV244 (full-time 4WD) for 4x4 models
Fluid Specifications
Atf Type:
ATF+3 (or equivalent, refer to manual for specific applications)
📐 Dimensions
Exterior
Wheelbase:
Approximately 116.7 inches
Length:
Approximately 193.5 inches
Width:
Approximately 79.3 inches
Height:
Approximately 70.8 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approximate, varies by configuration
Cargo Volume Behind 2Nd Row:
Approximate, varies by configuration
Weights
Curb Weight Minimum:
Approximately 4,500 lbs (varies by configuration)
Towing Capacity Maximum:
Up to 7,500 lbs (with proper equipment and V8 engine)
Gvw Maximum:
Approximately 6,000 - 6,500 lbs (varies by configuration)
Wheels Tires
Wheel Bolt Pattern:
5x5.5 inch (5x139.7mm)
Standard Tire Size Example:
P235/75R15 (base models), P255/70R16, P265/70R17 (optional/higher trims)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Refer to specific NHTSA reports for year-by-year ratings (often 4-star)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models
Passive Features
Airbags:
Driver and front passenger airbags
Seat Belts:
Three-point seat belts for all occupants, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and CD player options, optional Infinity audio system
Navigation:
Optional factory navigation system on later models
Driver Assistance
Cruise Control:
Standard cruise control
Power Seats:
Optional power adjustable driver and passenger seats
Connectivity
Trailer Tow Package:
Available trailer tow package including wiring and hitch receiver
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Transmission Fluid Change:
Every 30,000 - 60,000 miles or as per severe service schedule
Spark Plugs Replacement:
Varies by engine: 30,000 miles (standard plugs) or 100,000 miles (platinum/iridium plugs, if equipped)
Coolant Flush:
Every 30,000 - 50,000 miles or 3-5 years
Fluid Specifications
Engine Oil Type 4.7L:
SAE 5W-30 (refer to manual, may vary with temperature)
Engine Oil Type 5.2L/5.9L:
SAE 10W-30 or 10W-40 (refer to manual, may vary with temperature)
Coolant Type:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid OAT) coolant (typically Mopar OAT)
Power Steering Fluid:
ATF+3 (refer to manual)
Known Issues
Intake Manifold Gaskets:
Common leaks on Magnum V8 engines, especially 5.2L and 5.9L
Rear Main Seal:
Potential for oil leaks from the rear main seal
Radiator:
Leaking or clogged radiators, particularly the plastic end tanks
Transfer Case Actuator:
Problems with the 4WD actuator or encoder motor on some models
Ignition System:
Coil packs, spark plug wires, and distributor issues can arise
Suspension Components:
Wear on ball joints, tie rod ends, and bushings due to vehicle weight and use
📚 Vehicle History
Brand Heritage
Dodge Truck Division:
Dodge's legacy in robust truck and SUV platforms
Model Evolution
Generation 1:
1998-2003 (DN Platform, shared with Mitsubishi Montero Sport components)
Generation 2:
2004-2008 (HG Platform, unibody construction, significant redesign)
Production
Manufacturing Plant:
Mack Avenue Plant, Detroit, Michigan; St. Louis Assembly, St. Louis, Missouri
Production Years Overall:
1998-2003 (DN platform); 2004-2009 (HG platform)
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
Nominee/Contender in certain years, though not a winner
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