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Husqvarna SM 125 1998 Repair Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SM 125 Year: 1998 Vehicle Type: Supermoto Motorcycle Codes Chassis Code: Likely WXC/WXE derived chassis, specific code not explicitly stated in product info 👋 Introduction Market Position Positioning: The Husqvarna SM 125 was positioned as an entry-level to mid-range supermoto, offering nimble handling and accessible performance for both street use and light off-road excursions. It appealed to riders seeking a sporty and engaging machine. Competitive Analysis Competitors: Competed with other 125cc supermoto/motard offerings from brands like KTM (e.g., 125 EXC/Supermoto variants), Yamaha (e.g., WR125X), and Aprilia (e.g., SX125). Key Features Key Features: Lightweight chassis, torquey 125cc two-stroke engine, capable suspension, and agile handling characteristic of supermoto design. Manual Purpose Target Audience: Professional technicians and DIY mechanics with basic mechanical and electrical knowledge. 📋 Manual Details Coverage Areas Engine: Included Transmission: Included Electrical System: Included Fuel System: Included Cooling System: Included Suspension: Included Brakes: Included Chassis Frame: Included Bodywork: Included Wheels Tires: Included Lubrication: Included Troubleshooting: Included Maintenance: Included Specifications: Included Page Count Estimated Page Count: Estimated 200-300 pages based on typical factory manuals of this era and coverage. Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the 125cc two-stroke engine (e.g., piston, rings, cylinder, crankshaft, bearings, seals). Engine Fuel System: Carburetor adjustment, cleaning, and overhaul (likely Mikuni VM series), fuel lines, and fuel tank maintenance. Engine Ignition System: Spark plug selection, ignition timing, stator, CDI unit, and wiring diagrams. Engine Exhaust System: Exhaust pipe and silencer maintenance. Engine Cooling System: Liquid cooling system maintenance, coolant type, radiator, and water pump. Transmission Gearbox: Gearbox oil change intervals and specifications, disassembly and assembly of gearbox components. Clutch System: Clutch operation, adjustment, and component replacement (e.g., plates, springs). Electrical System Wiring: Comprehensive wiring diagrams for all electrical components, including lighting, indicators, and ignition. Suspension Front: Front fork service, oil levels, seals, spring replacement, and adjustment procedures. Suspension Rear: Rear shock absorber service, linkage maintenance, and adjustment procedures. Brakes Front: Brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, and disc inspection. Brakes Rear: Rear brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, and disc inspection. Wheels Tires: Tire pressure recommendations, wheel bearing maintenance, and spoke tensioning. Frame Chassis: Frame inspection for damage, steering head bearing service. Bodywork Plastics: Fairing, seat, and fender removal and installation. Procedures Included Disassembly: Complete step-by-step instructions for disassembling all major components. Assembly: Detailed assembly procedures with torque specifications. Cleaning: Specific instructions for cleaning engine parts, carburetors, and other components. Reinstallation: Guidance on reinstalling components correctly after service. Troubleshooting Diagnostics: Systematic approach to diagnosing and resolving common problems. Preventative Maintenance: Recommended maintenance tasks and their intervals. Adjustments: Instructions for adjusting clutch, throttle, brakes, and carburetor. Technical Depth Depth Level: Comprehensive: Suitable for professional technicians and experienced DIY mechanics. Covers from basic maintenance to full engine rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable - High resolution for clear viewing and printing. Zoom Capabilities Zoom In Out: Yes - Allows for detailed examination of diagrams and text. Requirements Software Requirements: Adobe PDF Reader & WinZip (or compatible decompression utility) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: 125cc liquid-cooled, two-stroke, single-cylinder Bore X Stroke: Specific dimensions not provided, but typical for 125cc two-stroke racing engines of the era. Performance Horsepower: Approx. 30-35 HP (peak, depending on tuning and specific variant). Precise figures require factory data. Torque: Specific figures not provided, but characterized by strong low-to-mid-range torque typical of performance two-strokes. Fuel System Carburetor Model: Likely Mikuni VM30 or similar. Fuel Type: Unleaded gasoline (minimum 95 RON recommended), mixed with appropriate two-stroke oil. Ignition Ignition Type: Electronic Ignition (CDI). Cooling Cooling Method: Liquid-cooled. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh gearbox. Features Clutch Type: Wet, multi-plate clutch. Fluid Specifications Gearbox Oil Type: Specific gear oil specification should be detailed in the manual (e.g., SAE 80 or SAE 75W-90). 📐 Dimensions Exterior Wheelbase: Specific wheelbase not provided, but typical for this class of motorcycle. Weights Dry Weight: Likely around 95-105 kg dry, emphasizing its lightweight nature. Fuel Tank Capacity: Typically around 9-11 liters. 🛡️ Safety Features Ratings Safety Standards: Adheres to general motorcycle safety standards of the era. Specific crash ratings are not applicable to motorcycles in the same way as cars. Active Features Braking System: Hydraulic disc brakes front and rear, offering strong stopping power. Passive Features Frame Construction: Robust steel frame designed for agility and durability. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation cluster (speedometer, odometer, neutral indicator, high-beam indicator). No advanced infotainment systems are present. Driver Assistance Driver Assistance Features: No electronic driver...
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Type: Motorcycle
Verkoper:
Sku: 63996
Collecties: ALL

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Husqvarna SM 125 1998 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 125
Year:
1998
Vehicle Type:
Supermoto Motorcycle
Codes
Chassis Code:
Likely WXC/WXE derived chassis, specific code not explicitly stated in product info
👋 Introduction
Market Position
Positioning:
The Husqvarna SM 125 was positioned as an entry-level to mid-range supermoto, offering nimble handling and accessible performance for both street use and light off-road excursions. It appealed to riders seeking a sporty and engaging machine.
Competitive Analysis
Competitors:
Competed with other 125cc supermoto/motard offerings from brands like KTM (e.g., 125 EXC/Supermoto variants), Yamaha (e.g., WR125X), and Aprilia (e.g., SX125).
Key Features
Key Features:
Lightweight chassis, torquey 125cc two-stroke engine, capable suspension, and agile handling characteristic of supermoto design.
Manual Purpose
Target Audience:
Professional technicians and DIY mechanics with basic mechanical and electrical knowledge.
📋 Manual Details
Coverage Areas
Engine:
Included
Transmission:
Included
Electrical System:
Included
Fuel System:
Included
Cooling System:
Included
Suspension:
Included
Brakes:
Included
Chassis Frame:
Included
Bodywork:
Included
Wheels Tires:
Included
Lubrication:
Included
Troubleshooting:
Included
Maintenance:
Included
Specifications:
Included
Page Count
Estimated Page Count:
Estimated 200-300 pages based on typical factory manuals of this era and coverage.
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the 125cc two-stroke engine (e.g., piston, rings, cylinder, crankshaft, bearings, seals).
Engine Fuel System:
Carburetor adjustment, cleaning, and overhaul (likely Mikuni VM series), fuel lines, and fuel tank maintenance.
Engine Ignition System:
Spark plug selection, ignition timing, stator, CDI unit, and wiring diagrams.
Engine Exhaust System:
Exhaust pipe and silencer maintenance.
Engine Cooling System:
Liquid cooling system maintenance, coolant type, radiator, and water pump.
Transmission Gearbox:
Gearbox oil change intervals and specifications, disassembly and assembly of gearbox components.
Clutch System:
Clutch operation, adjustment, and component replacement (e.g., plates, springs).
Electrical System Wiring:
Comprehensive wiring diagrams for all electrical components, including lighting, indicators, and ignition.
Suspension Front:
Front fork service, oil levels, seals, spring replacement, and adjustment procedures.
Suspension Rear:
Rear shock absorber service, linkage maintenance, and adjustment procedures.
Brakes Front:
Brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, and disc inspection.
Brakes Rear:
Rear brake caliper service, pad replacement, fluid bleeding, master cylinder overhaul, and disc inspection.
Wheels Tires:
Tire pressure recommendations, wheel bearing maintenance, and spoke tensioning.
Frame Chassis:
Frame inspection for damage, steering head bearing service.
Bodywork Plastics:
Fairing, seat, and fender removal and installation.
Procedures Included
Disassembly:
Complete step-by-step instructions for disassembling all major components.
Assembly:
Detailed assembly procedures with torque specifications.
Cleaning:
Specific instructions for cleaning engine parts, carburetors, and other components.
Reinstallation:
Guidance on reinstalling components correctly after service.
Troubleshooting Diagnostics:
Systematic approach to diagnosing and resolving common problems.
Preventative Maintenance:
Recommended maintenance tasks and their intervals.
Adjustments:
Instructions for adjusting clutch, throttle, brakes, and carburetor.
Technical Depth
Depth Level:
Comprehensive: Suitable for professional technicians and experienced DIY mechanics. Covers from basic maintenance to full engine rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable - High resolution for clear viewing and printing.
Zoom Capabilities
Zoom In Out:
Yes - Allows for detailed examination of diagrams and text.
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (or compatible decompression utility)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
125cc liquid-cooled, two-stroke, single-cylinder
Bore X Stroke:
Specific dimensions not provided, but typical for 125cc two-stroke racing engines of the era.
Performance
Horsepower:
Approx. 30-35 HP (peak, depending on tuning and specific variant). Precise figures require factory data.
Torque:
Specific figures not provided, but characterized by strong low-to-mid-range torque typical of performance two-strokes.
Fuel System
Carburetor Model:
Likely Mikuni VM30 or similar.
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended), mixed with appropriate two-stroke oil.
Ignition
Ignition Type:
Electronic Ignition (CDI).
Cooling
Cooling Method:
Liquid-cooled.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox.
Features
Clutch Type:
Wet, multi-plate clutch.
Fluid Specifications
Gearbox Oil Type:
Specific gear oil specification should be detailed in the manual (e.g., SAE 80 or SAE 75W-90).
📐 Dimensions
Exterior
Wheelbase:
Specific wheelbase not provided, but typical for this class of motorcycle.
Weights
Dry Weight:
Likely around 95-105 kg dry, emphasizing its lightweight nature.
Fuel Tank Capacity:
Typically around 9-11 liters.
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to general motorcycle safety standards of the era. Specific crash ratings are not applicable to motorcycles in the same way as cars.
Active Features
Braking System:
Hydraulic disc brakes front and rear, offering strong stopping power.
Passive Features
Frame Construction:
Robust steel frame designed for agility and durability.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster (speedometer, odometer, neutral indicator, high-beam indicator). No advanced infotainment systems are present.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance features (e.g., ABS, traction control) as these were not common on this type of motorcycle in 1998.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Details will be in the manual, typically every 3,000-5,000 km or annually for gearbox oil. Two-stroke oil is premixed or injected, not changed like gearbox oil.
Air Filter Cleaning:
Recommended every few hundred kilometers or as per manual, especially if used in dusty conditions.
Spark Plug Replacement:
Recommended every 5,000-10,000 km, depending on plug type and usage.
Top End Rebuild:
For a 125cc two-stroke performance engine, top-end rebuilds (piston, rings, cylinder inspection) might be recommended every 10,000-20,000 km depending on usage severity.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Specific type and mixture ratio in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid is standard for this era.
Two Stroke Oil:
High-quality fully synthetic two-stroke oil recommended for best performance and engine longevity.
Known Issues
Common Issues:
Typical for 125cc two-strokes: potential for piston/ring wear if not maintained, carburetor jetting sensitivity to altitude and temperature, clutch wear, and suspension seal leaks if neglected. The manual will guide in diagnosing and rectifying these.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna motorcycles have a long and storied history, originating in Sweden, renowned for their off-road prowess and innovative designs.
Model Evolution
Sm Series Evolution:
The SM 125 is part of Husqvarna's expansion into the supermoto segment, building on their motocross and enduro heritage.
Production
Production Period:
The 125cc two-stroke platform was a staple for Husqvarna through the late 90s and early 2000s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 1998 SM 125 are not readily available in general product descriptions, but Husqvarna models generally received acclaim for their off-road capabilities and performance-oriented designs.
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