Chevrolet Chevy Tracker Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005
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🏷️ Basic Information Identification Make: Chevrolet Model: Tracker Sub Model: Chevy Tracker Generation Generation Identifier: Second Generation (GM M Platform) Codes Platform Code: GM M Platform 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: DIY mechanics, independent repair shops, and owners seeking to maintain and repair their Chevrolet Tracker. Competitive Analysis Competitors: Suzuki Vitara (on which it was based), Honda CR-V, Toyota RAV4, Ford Escape. Key Features Dvantage: Cost savings for owners by enabling self-service repairs and maintenance. Usability: Easy-to-follow step-by-step instructions and pictures enhance user experience. Accessibility: Instant digital delivery and cross-platform compatibility. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Trim Levels Covered: All Trim Levels Engine Variants Covered: All Engine Variants Transmission Types Covered: All Transmission Types (Automatic & Manual) Page Count Estimated Page Count: Comprehensive (specific number not provided, but implies extensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF Compatibility: All PC & MAC Computers, Tablets, Smartphones Required Software: Adobe Reader (free download) 📖 Manual Coverage Systems Covered Engine: Complete engine systems, including disassembly, assembly, inspection, and repair of all components. Transmission: Both automatic and manual transmission service, repair, and overhaul procedures. Drivetrain: Front-wheel drive (FWD) and four-wheel drive (4WD) systems, including CV joints, driveshafts, differentials, and transfer cases. Suspension: Front and rear suspension components, including struts, shock absorbers, control arms, springs, and alignment procedures. Steering: Power steering system components, steering rack, tie rods, and steering column. Brakes: Disc and drum brake systems, including master cylinder, brake lines, calipers, wheel cylinders, and ABS (if equipped). Electrical: Complete automotive electrical system, including wiring diagrams, battery, charging system, ignition system, lighting, instrumentation, and power accessories. Fuel System: Fuel injection system, fuel pump, fuel filter, injectors, and evaporative emissions control (EVAP). Cooling System: Radiator, water pump, thermostat, cooling fans, and coolant specifications. Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipes. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components and service. Body And Frame: Body panel removal and installation, interior trim, doors, glass, and chassis components. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, tune-ups, and belt inspections/replacements. Diagnostics: Troubleshooting guides, diagnostic fault codes (DTCs), and step-by-step diagnostic procedures for various systems. Repair: Detailed repair instructions for all mechanical and electrical components, including component replacement, adjustments, and rebuilding. Reassembly: Correct reassembly procedures and torque specifications for all fasteners and components. Installation: Installation procedures for replacement parts and accessories. Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, with detailed diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Quality: High Quality Downloadable PDF Searchability: Likely text-searchable for efficient navigation. Print Quality Printability: Printable by page, chapter, or entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: J20A (2.0L DOHC I4) Displacement Liters: 2.0 Cylinders: 4 Configuration: Inline Valvetrain: DOHC (Dual Overhead Camshafts), 16 valves Performance Horsepower Approx: 127-135 hp @ 5500-6000 rpm (variant dependent) Torque Approx: 134-139 lb-ft @ 3000-3500 rpm (variant dependent) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type Spec: GM Dex-Cool (Orange) or equivalent OAT coolant recommended. Ignition System Type: Distributorless Ignition System (DIS) or distributor-based, depending on specific sub-model/year. Emission Control System: Features catalytic converter and evaporative emission control (EVAP) system. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drive Modes: Available in Front-Wheel Drive (FWD) and Part-Time 4-Wheel Drive (4WD) configurations. Fluid Specifications Automatic Transmission Fluid: Dexron-III or Dexron-VI compatible ATF recommended. Manual Transmission Fluid: GL-4 SAE 75W-90 synthetic gear oil typically recommended. 📐 Dimensions Exterior Length Approx: 167.5 inches (4255 mm) Width Approx: 66.7 inches (1694 mm) Height Approx: 65.5 inches (1664 mm) Wheelbase Approx: 98.4 inches (2500 mm) Weights Curb Weight Approx: 2,800 - 3,100 lbs (1270 - 1406 kg) (depending on configuration) Cargo Cargo Volume Approx: 35.5 cu ft (with rear seats up), 64.1 cu ft (with rear seats folded) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Variable; generally fair for its class and era. Check specific year's testing if available. Active Features ABS: Anti-lock Braking System (ABS) available on some trims/options. Passive Features Airbags: Dual front airbags standard. Seatbelts: Three-point seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Base models featured a simple AM/FM stereo with cassette player; optional CD player available. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Not typically standard; aftermarket solutions often used for modern device connectivity. 🔧 Maintenance Service Intervals Oil Change: Recommended every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions and oil type used. Air Filter Replacement:...
DIY mechanics, independent repair shops, and owners seeking to maintain and repair their Chevrolet Tracker.
Competitive Analysis
Competitors:
Suzuki Vitara (on which it was based), Honda CR-V, Toyota RAV4, Ford Escape.
Key Features
Dvantage:
Cost savings for owners by enabling self-service repairs and maintenance.
Usability:
Easy-to-follow step-by-step instructions and pictures enhance user experience.
Accessibility:
Instant digital delivery and cross-platform compatibility.
📋 Manual Details
Coverage Areas
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Trim Levels Covered:
All Trim Levels
Engine Variants Covered:
All Engine Variants
Transmission Types Covered:
All Transmission Types (Automatic & Manual)
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but implies extensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable PDF
Compatibility:
All PC & MAC Computers, Tablets, Smartphones
Required Software:
Adobe Reader (free download)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine systems, including disassembly, assembly, inspection, and repair of all components.
Transmission:
Both automatic and manual transmission service, repair, and overhaul procedures.
Drivetrain:
Front-wheel drive (FWD) and four-wheel drive (4WD) systems, including CV joints, driveshafts, differentials, and transfer cases.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, springs, and alignment procedures.
Steering:
Power steering system components, steering rack, tie rods, and steering column.
Brakes:
Disc and drum brake systems, including master cylinder, brake lines, calipers, wheel cylinders, and ABS (if equipped).
Electrical:
Complete automotive electrical system, including wiring diagrams, battery, charging system, ignition system, lighting, instrumentation, and power accessories.
Fuel System:
Fuel injection system, fuel pump, fuel filter, injectors, and evaporative emissions control (EVAP).
Cooling System:
Radiator, water pump, thermostat, cooling fans, and coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipes.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components and service.
Body And Frame:
Body panel removal and installation, interior trim, doors, glass, and chassis components.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, tune-ups, and belt inspections/replacements.
Diagnostics:
Troubleshooting guides, diagnostic fault codes (DTCs), and step-by-step diagnostic procedures for various systems.
Repair:
Detailed repair instructions for all mechanical and electrical components, including component replacement, adjustments, and rebuilding.
Reassembly:
Correct reassembly procedures and torque specifications for all fasteners and components.
Installation:
Installation procedures for replacement parts and accessories.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, with detailed diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Quality:
High Quality Downloadable PDF
Searchability:
Likely text-searchable for efficient navigation.
Print Quality
Printability:
Printable by page, chapter, or entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
J20A (2.0L DOHC I4)
Displacement Liters:
2.0
Cylinders:
4
Configuration:
Inline
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 valves
Performance
Horsepower Approx:
127-135 hp @ 5500-6000 rpm (variant dependent)
Torque Approx:
134-139 lb-ft @ 3000-3500 rpm (variant dependent)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type Spec:
GM Dex-Cool (Orange) or equivalent OAT coolant recommended.
Ignition System
Type:
Distributorless Ignition System (DIS) or distributor-based, depending on specific sub-model/year.
Emission Control
System:
Features catalytic converter and evaporative emission control (EVAP) system.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drive Modes:
Available in Front-Wheel Drive (FWD) and Part-Time 4-Wheel Drive (4WD) configurations.
Fluid Specifications
Automatic Transmission Fluid:
Dexron-III or Dexron-VI compatible ATF recommended.
Manual Transmission Fluid:
GL-4 SAE 75W-90 synthetic gear oil typically recommended.
📐 Dimensions
Exterior
Length Approx:
167.5 inches (4255 mm)
Width Approx:
66.7 inches (1694 mm)
Height Approx:
65.5 inches (1664 mm)
Wheelbase Approx:
98.4 inches (2500 mm)
Weights
Curb Weight Approx:
2,800 - 3,100 lbs (1270 - 1406 kg) (depending on configuration)
Cargo
Cargo Volume Approx:
35.5 cu ft (with rear seats up), 64.1 cu ft (with rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Variable; generally fair for its class and era. Check specific year's testing if available.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims/options.
Passive Features
Airbags:
Dual front airbags standard.
Seatbelts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Base models featured a simple AM/FM stereo with cassette player; optional CD player available.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket solutions often used for modern device connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Approximately every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper vs. iridium/platinum).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2-3 years.
Transmission Fluid Change:
Automatic: Every 30,000 - 60,000 miles (48,000 - 96,000 km). Manual: Inspect periodically, change if contaminated.
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-30, consult owner's manual for specific recommendations.
Engine Oil Capacity:
Approximately 4.5 quarts (4.3 liters) with filter.
Known Issues
Engine Performance:
Occasional reports of rough idle or misfires, potentially due to ignition system components, fuel injectors, or vacuum leaks. Timing chain wear on high-mileage J20A engines.
Transmission Problems:
Automatic transmission shifting issues or solenoid failures can occur. Manual clutch wear is typical for age.
Suspension Wear:
Worn ball joints, tie rod ends, and control arm bushings are common due to age and use, especially in 4WD models.
Exhaust System Corrosion:
Rust and corrosion on exhaust components are common in areas with road salt.
HVAC Issues:
Blend door actuator failures or refrigerant leaks in the A/C system.
📚 Vehicle History
Brand Heritage
Chevrolet Brand:
Chevrolet, an American automotive division of General Motors (GM), has a long history of producing a wide range of vehicles, known for accessibility and a broad market appeal.
Model Evolution
Tracker Lineage:
The Chevrolet Tracker (1999-2005) is the second generation of the model, which was originally a rebadged Suzuki Vitara. This generation continued the tradition of offering a compact, affordable SUV with available 4WD.
Production
Manufacturing Location:
Typically manufactured by CAMI Automotive in Ingersoll, Ontario, Canada, as part of the GM-Suzuki alliance.
Production Years Covered
Period:
1999-2005
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally recognized as a budget-friendly and capable compact SUV, especially for its 4WD variants, offering good value for its class during its production run.
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