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Mitsubishi Space Star Petrol & Diesel Models Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Product Name: Mitsubishi Space Star Petrol & Diesel Models Complete Workshop Service Repair Manual 1999-2003 Codes Chassis Codes: DG1A, DG2A, DG4A, DG5A Engine Codes Petrol: 4G13, 4G14, 4G15, 4G18, 4G93 Engine Codes Diesel: 4D68 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Hatchback Target Audience: Families, individuals seeking practical and versatile transportation Competitive Analysis Competitors Era: Opel/Vauxhall Agila, Fiat Idea, Ford Fusion, Renault Modus, Peugeot 206 SW, Citroen C3 Picasso (later models) Usp Vs Competitors: Spacious interior for its footprint, practicality, availability of diesel engines. Key Features Interior Versatility: Sliding rear seats, foldable seats for extensive cargo space Engine Options: Economical petrol and torque-rich diesel variants Driving Dynamics: Comfort-oriented ride, good maneuverability in urban environments 📋 Manual Details Coverage Areas Model Years: 1999, 2000, 2001, 2002, 2003 Engine Types: Petrol (Gasoline) and Diesel Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (typically PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, diesel injection system, lubrication system Drivetrain: Transmission (manual and automatic), clutch, drive shafts, differentials, transaxle Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, wipers and washers, power windows, central locking, audio system wiring, ECU and sensor diagnostics Body: Body construction, interior trim, exterior trim, doors, windows, bumpers, seats, climate control system (HVAC) Procedures Included Maintenance: Routine servicing, fluid changes, filter replacements, tune-ups, inspections Diagnostics: Troubleshooting guides for common faults, fault code interpretation, electrical system diagnosis Repair: Step-by-step instructions for component removal, repair, and reinstallation Rebuilding: Engine and transmission rebuild procedures, including specifications and tolerances Adjustments: Valve adjustments, clutch adjustments, brake adjustments Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls Diagnostics Capability: Detailed diagnostic trouble codes (DTCs) and symptom-based troubleshooting Wiring Diagrams: Included, covering all major electrical systems Torque Specifications: Extensive torque values for all critical fasteners Tolerances: Detailed mechanical tolerances for engine and drivetrain components 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable for quick information retrieval Print Quality Quality: High resolution for clear text and diagrams Diagrams Illustrations: Detailed, often with exploded views and schematics Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Petrol Displacement Range: 1.1L to 1.8L (e.g., 1.3L 4G13, 1.5L 4G15, 1.8L 4G93) Diesel Displacement: 1.9L (4D68) Performance Petrol Horsepower Range: Approx. 70-115 hp Diesel Horsepower: Approx. 75 hp Petrol Torque Range: Approx. 100-150 Nm Diesel Torque: Approx. 130-150 Nm Fuel System Petrol Injection Type: Multi-point Fuel Injection (MPI) Diesel Injection Type: Indirect Injection (IDI) or Direct Injection (DI) depending on specific 4D68 variant Fuel Type Petrol: Unleaded Petrol (Gasoline) Fuel Type Diesel: Diesel 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Transmission Layout: Front-Wheel Drive (FWD) Clutch Type: Dry single-plate clutch (Manual) Transmission Fluid Manual: API GL-4, SAE 75W-80 or 75W-90 gear oil (refer to manual for exact spec) Transmission Fluid Automatic: ATF SP-III (Mitsubishi Specification) or equivalent 📐 Dimensions Exterior Length: Approx. 3,835 mm Width: Approx. 1,680 mm Height: Approx. 1,550 mm Wheelbase: Approx. 2,450 mm Interior Seating Capacity: 5 Cargo Cargo Volume: Variable, up to approx. 1250 liters with rear seats folded Weights Curb Weight: Approx. 1050 - 1200 kg (depending on engine and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: Not consistently high for early models, varies by test year and specification. Generally 3 or 4 stars. Active Features ABS: Available, often optional or standard on higher trims Traction Control: Rarely available on models from this era Passive Features Airbags: Driver and front passenger airbags (standard or optional depending on trim and market) Seatbelts: 3-point seatbelts with pre-tensioners (front) Child Seat Anchors: ISOFIX points available on some models 💡 Technology Features Infotainment Head Unit Type: Basic AM/FM radio with CD player or cassette player, typically single-DIN Speaker System: Standard 4-speaker or optional 6-speaker setup Driver Assistance Cruise Control: Available on higher trims or as an optional extra Parking Sensors: Rarely fitted from factory, aftermarket availability Connectivity Bluetooth: Not factory fitted for this model year range, requires aftermarket installation Usb Ports: Not factory fitted for this model year range 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 - 15,000 km or 12 months, whichever comes first (check manual for specific engine) Air Filter Replacement: Every 20,000 - 30,000 km Spark Plug Replacement: Every 40,000 - 60,000 km (depending on plug type) Timing Belt Replacement: Approx. 90,000 - 120,000 km or 5-7 years (critical for petrol engines, check manual for exact interval and specific engine type) Fluid Specifications Engine Oil Petrol: API SJ or SL, ACEA A3/B3, SAE 10W-40 or 5W-40 (check manual...
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Mitsubishi Space Star Petrol & Diesel Models Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Product Name:
Mitsubishi Space Star Petrol & Diesel Models Complete Workshop Service Repair Manual 1999-2003
Codes
Chassis Codes:
DG1A, DG2A, DG4A, DG5A
Engine Codes Petrol:
4G13, 4G14, 4G15, 4G18, 4G93
Engine Codes Diesel:
4D68
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Hatchback
Target Audience:
Families, individuals seeking practical and versatile transportation
Competitive Analysis
Competitors Era:
Opel/Vauxhall Agila, Fiat Idea, Ford Fusion, Renault Modus, Peugeot 206 SW, Citroen C3 Picasso (later models)
Usp Vs Competitors:
Spacious interior for its footprint, practicality, availability of diesel engines.
Key Features
Interior Versatility:
Sliding rear seats, foldable seats for extensive cargo space
Engine Options:
Economical petrol and torque-rich diesel variants
Driving Dynamics:
Comfort-oriented ride, good maneuverability in urban environments
📋 Manual Details
Coverage Areas
Model Years:
1999, 2000, 2001, 2002, 2003
Engine Types:
Petrol (Gasoline) and Diesel
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (typically PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, diesel injection system, lubrication system
Drivetrain:
Transmission (manual and automatic), clutch, drive shafts, differentials, transaxle
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, wipers and washers, power windows, central locking, audio system wiring, ECU and sensor diagnostics
Body:
Body construction, interior trim, exterior trim, doors, windows, bumpers, seats, climate control system (HVAC)
Procedures Included
Maintenance:
Routine servicing, fluid changes, filter replacements, tune-ups, inspections
Diagnostics:
Troubleshooting guides for common faults, fault code interpretation, electrical system diagnosis
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuilding:
Engine and transmission rebuild procedures, including specifications and tolerances
Adjustments:
Valve adjustments, clutch adjustments, brake adjustments
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls
Diagnostics Capability:
Detailed diagnostic trouble codes (DTCs) and symptom-based troubleshooting
Wiring Diagrams:
Included, covering all major electrical systems
Torque Specifications:
Extensive torque values for all critical fasteners
Tolerances:
Detailed mechanical tolerances for engine and drivetrain components
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically text-searchable for quick information retrieval
Print Quality
Quality:
High resolution for clear text and diagrams
Diagrams Illustrations:
Detailed, often with exploded views and schematics
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Petrol Displacement Range:
1.1L to 1.8L (e.g., 1.3L 4G13, 1.5L 4G15, 1.8L 4G93)
Diesel Displacement:
1.9L (4D68)
Performance
Petrol Horsepower Range:
Approx. 70-115 hp
Diesel Horsepower:
Approx. 75 hp
Petrol Torque Range:
Approx. 100-150 Nm
Diesel Torque:
Approx. 130-150 Nm
Fuel System
Petrol Injection Type:
Multi-point Fuel Injection (MPI)
Diesel Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) depending on specific 4D68 variant
Fuel Type Petrol:
Unleaded Petrol (Gasoline)
Fuel Type Diesel:
Diesel
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Transmission Layout:
Front-Wheel Drive (FWD)
Clutch Type:
Dry single-plate clutch (Manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 gear oil (refer to manual for exact spec)
Transmission Fluid Automatic:
ATF SP-III (Mitsubishi Specification) or equivalent
📐 Dimensions
Exterior
Length:
Approx. 3,835 mm
Width:
Approx. 1,680 mm
Height:
Approx. 1,550 mm
Wheelbase:
Approx. 2,450 mm
Interior
Seating Capacity:
5
Cargo
Cargo Volume:
Variable, up to approx. 1250 liters with rear seats folded
Weights
Curb Weight:
Approx. 1050 - 1200 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not consistently high for early models, varies by test year and specification. Generally 3 or 4 stars.
Active Features
ABS:
Available, often optional or standard on higher trims
Traction Control:
Rarely available on models from this era
Passive Features
Airbags:
Driver and front passenger airbags (standard or optional depending on trim and market)
Seatbelts:
3-point seatbelts with pre-tensioners (front)
Child Seat Anchors:
ISOFIX points available on some models
💡 Technology Features
Infotainment
Head Unit Type:
Basic AM/FM radio with CD player or cassette player, typically single-DIN
Speaker System:
Standard 4-speaker or optional 6-speaker setup
Driver Assistance
Cruise Control:
Available on higher trims or as an optional extra
Parking Sensors:
Rarely fitted from factory, aftermarket availability
Connectivity
Bluetooth:
Not factory fitted for this model year range, requires aftermarket installation
Usb Ports:
Not factory fitted for this model year range
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 - 15,000 km or 12 months, whichever comes first (check manual for specific engine)
Air Filter Replacement:
Every 20,000 - 30,000 km
Spark Plug Replacement:
Every 40,000 - 60,000 km (depending on plug type)
Timing Belt Replacement:
Approx. 90,000 - 120,000 km or 5-7 years (critical for petrol engines, check manual for exact interval and specific engine type)
Fluid Specifications
Engine Oil Petrol:
API SJ or SL, ACEA A3/B3, SAE 10W-40 or 5W-40 (check manual for specific engine variant and viscosity preference)
Engine Oil Diesel:
API CF or CG-4, ACEA B3/B4, SAE 10W-40 or 15W-40 (check manual for specific diesel engine variant)
Coolant:
Ethylene Glycol based coolant, Mitsubishi Super Long Life Coolant (or equivalent), mixed 50/50 with distilled water
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Faults Petrol:
Ignition coil failure, minor oil leaks from valve cover gasket, occasional ECU issues.
Common Faults Diesel:
Glow plug issues, exhaust gas recirculation (EGR) valve problems, injection pump leaks (on older units).
Chassis Common Issues:
Front suspension wear (bushings, ball joints), rear brake component wear, minor rust in wheel arches.
Electrical Common Issues:
Window regulator failures, central locking actuator problems, dashboard warning light glitches.
📚 Vehicle History
Brand Heritage
Brand Origin:
Japan
Brand Philosophy:
Known for reliable and practical vehicles, often with innovative engineering.
Model Evolution
First Generation Start:
1995 (as Mitsubishi Carisma variant/predecessor in some markets)
Specific Generation Covered:
First Generation (Launched 1999 in Europe, developed in conjunction with Volvo)
Rebranding Markets:
Sold as Colt Plus in some Asian markets, Volvo under the name S40/V40 (platform sharing).
Production
Production Start Year:
1999
Production End Year:
2004 (for this generation)
Manufacturing Location:
Born, Netherlands (for European market, also some production in Japan)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Varies by test year and specific market; generally adequate for its time but not class-leading
Ratings
Reliability Perception:
Generally considered reliable, with common wear-and-tear items being the main concern for older vehicles.
Certifications
Emission Standards:
Meets Euro 3 or Euro 4 standards depending on the specific engine and market regulations.
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