Mitsubishi Evo 6 1999-2001 Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Generation Code: CP9A Production Years Covered: 1999-2001 ๐ Introduction Market Position Positioning: The Mitsubishi Lancer Evolution VI (Evo 6) is a legendary homologation special, revered for its rally-bred performance and advanced four-wheel-drive system. This manual targets owners and enthusiasts seeking to maintain, repair, and optimize this iconic performance vehicle. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Lancia Delta Integrale (earlier generation). Key Features Vehicle Features: Aggressive aerodynamics, advanced Active Yaw Control (AYC) system, potent turbocharged engine, robust chassis, rally-inspired interior. Manual Value Value Proposition: This manual provides the definitive guide for maintaining and repairing the Evo 6, offering detailed procedures, specifications, and diagrams that replicate factory service information, crucial for preserving the performance and longevity of this enthusiast vehicle. ๐ Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Full overhaul, diagnostics, timing belt replacement, cooling system, lubrication, fuel injection, ignition system, emissions control. Transmission: Manual (GSR/RS) and Automatic (optional), clutch system, driveshafts, differential, transfer case, gearbox overhaul. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications, strut replacement. Brakes: Front and rear disc brakes, ABS system, brake fluid specifications, caliper overhaul, rotor replacement, hydraulic system bleeding. Electrical: Wiring diagrams, starter, alternator, battery, lighting system, fuses and relays, instrument cluster, ECU diagnostics, sensors. Bodywork: Exterior panels, interior trim, doors, windows, mirrors, bumpers, seat adjustments, safety restraint systems (airbags). Chassis: Frame construction, subframes, steering system, power steering, wheel hub assembly, wheel alignment. HVAC: Air conditioning system, heater core, blower motor, climate control diagnostics. Procedures Included Maintenance: Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid change, air filter replacement, fuel filter replacement, timing belt inspection/replacement. Repair: Engine rebuild, transmission repair, clutch replacement, turbocharger servicing, suspension component replacement, brake system repair, electrical component diagnosis and repair. Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), sensor testing, electrical system fault finding. Troubleshooting: Systematic approach to diagnosing performance issues, starting problems, electrical faults, and mechanical failures. Technical Depth Depth: Comprehensive, from basic scheduled maintenance to complete engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts. ๐ Manual Specifications File Format File Format: PDF Searchable Text: Yes Printable: Yes Pages: Estimated 2000+ pages (typical for a complete workshop manual of this era and complexity, actual count not provided in product info). โ๏ธ Engine Specifications Primary Engine Engine Code: 4G63T (2.0L DOHC MIVEC Turbocharged Inline-4) Displacement: 1997 cc (122 cu in) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower: 276 hp @ 6500 rpm (JDM/European spec, often underestimated) Torque: 370 Nm (273 lb-ft) @ 3000 rpm (JDM/European spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), multi-point sequential injection. Fuel Type: Unleaded Premium (95 RON minimum recommended) Turbocharger: Mitsubishi TD05H-16G (later models may feature slightly different variants) with intercooler. Cooling System Coolant Type: Ethylene glycol-based coolant (e.g., Diaqueen Super Long Life Coolant or equivalent). Lubrication System Oil Type: Synthetic SAE 10W-30 or 10W-40 recommended for spirited driving, conforming to API SJ/SL or ACEA A3/B4 specifications. Oil Capacity: Approx. 4.5 Liters (with filter change). Timing Timing Belt: 152 teeth, to be replaced every 60,000 miles or 4 years. ๐ง Transmission Standard Type: 5-speed Manual (Type-R/GSR) Optional Type: 4-speed Automatic (rare, primarily for non-performance variants) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) for performance variants, ACD (Active Center Differential). Transmission Fluid Manual Fluid: API GL-4/GL-5, SAE 75W-90 synthetic transmission oil. Automatic Fluid: Mitsubishi DIAQueen ATF-SP II M or equivalent. Gear Ratios Final Drive Ratio: 4.5625:1 (typical for GSR/RS) ๐ Dimensions Exterior Length: 4345 mm (171.1 in) Width: 1770 mm (69.7 in) Height: 1405 mm (55.3 in) Wheelbase: 2600 mm (102.4 in) Weights Curb Weight: Approx. 1360 kg (2998 lbs) for GSR Gross Vehicle Weight Rating: Not typically specified for performance variants. Cargo Trunk Capacity: Limited due to AWD components and chassis bracing. ๐ก๏ธ Safety Features Ratings Crash Test Results: No official NHTSA/Euro NCAP ratings available for this period's homologation specials; designed for motorsport safety features. Active Features AWD: Advanced All-Wheel Drive with Active Center Differential (ACD) and Active Yaw Control (AYC) for enhanced traction and cornering stability. ABS: Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution). Passive Features Airbags: Driver and front passenger airbags. Seatbelts: 3-point front seatbelts with pretensioners and force limiters, 3-point rear seatbelts. Chassis: Reinforced body structure, integrated roll cage components in RS variants. ๐ก Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player and 4-6 speakers. Upgraded aftermarket systems are common. Instrument Cluster: Digital odometer, tachometer, speedometer, boost gauge (often integrated into the center console), fuel, temperature, and oil pressure gauges. Driver Assistance Traction Control: Incorporated into ACD and AYC systems, providing advanced traction and stability management. Connectivity Remote Keyless Entry:...
The Mitsubishi Lancer Evolution VI (Evo 6) is a legendary homologation special, revered for its rally-bred performance and advanced four-wheel-drive system. This manual targets owners and enthusiasts seeking to maintain, repair, and optimize this iconic performance vehicle.
Aggressive aerodynamics, advanced Active Yaw Control (AYC) system, potent turbocharged engine, robust chassis, rally-inspired interior.
Manual Value
Value Proposition:
This manual provides the definitive guide for maintaining and repairing the Evo 6, offering detailed procedures, specifications, and diagrams that replicate factory service information, crucial for preserving the performance and longevity of this enthusiast vehicle.
๐ Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine:
Full overhaul, diagnostics, timing belt replacement, cooling system, lubrication, fuel injection, ignition system, emissions control.
Transmission:
Manual (GSR/RS) and Automatic (optional), clutch system, driveshafts, differential, transfer case, gearbox overhaul.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications, strut replacement.
Brakes:
Front and rear disc brakes, ABS system, brake fluid specifications, caliper overhaul, rotor replacement, hydraulic system bleeding.
Engine rebuild, transmission repair, clutch replacement, turbocharger servicing, suspension component replacement, brake system repair, electrical component diagnosis and repair.
Diagnostics:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), sensor testing, electrical system fault finding.
Troubleshooting:
Systematic approach to diagnosing performance issues, starting problems, electrical faults, and mechanical failures.
Technical Depth
Depth:
Comprehensive, from basic scheduled maintenance to complete engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts.
๐ Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Pages:
Estimated 2000+ pages (typical for a complete workshop manual of this era and complexity, actual count not provided in product info).
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
4G63T (2.0L DOHC MIVEC Turbocharged Inline-4)
Displacement:
1997 cc (122 cu in)
Bore X Stroke:
85.0 mm x 88.0 mm
Performance
Horsepower:
276 hp @ 6500 rpm (JDM/European spec, often underestimated)
Cracked cylinder heads (less common on Evo VI than earlier models but still possible), turbocharger oil starvation, connecting rod failures if not maintained properly or pushed beyond limits without upgrades.
Ayc:
AYC pump failure, leakage in the hydraulic system, faulty sensors. Regular fluid checks are crucial.
Clutch:
Wear on clutch components, especially in high-performance driving scenarios. Clutch pedal engagement issues can indicate wear.
Rust:
Potential for rust in wheel arches, sills, and around the rear window, especially in regions with salt usage.
Mitsubishi's extensive rallying heritage, particularly in the World Rally Championship (WRC), directly influenced the development of the Lancer Evolution series.
Model Evolution
Evo Vi Development:
The Evo VI built upon the Evo V, featuring updated aerodynamics (larger front bumper openings, fog light covers deleted for aero), stronger internal engine components, and refined AYC system. The Tommi Mรคkinen Edition (Evo VI T.M. Edition) was a special variant celebrating Mรคkinen's WRC titles.
Production
Manufacturing Location:
Japan
Variants:
GSR (Grand Sport Racing), RS (Rally Sport - lighter, more basic, homologation focus), RS Sprint (limited edition), Tommi Mรคkinen Edition.
๐ Awards & Recognition
Recognitions
Rally Success:
The Lancer Evolution platform achieved significant success in the World Rally Championship, with Tommi Mรคkinen winning the drivers' title four consecutive times (1996-1999), making the Evo lineage synonymous with rally dominance.
Ratings
Enthusiast Appreciation:
Consistently ranked as one of the greatest performance cars of its era by automotive journalists and enthusiasts worldwide for its raw driving experience and technological innovation.
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