HOLDEN JACKAROO 1999-2002 Full Service Repair Manual
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The Holden Jackaroo, produced between 1999 and 2002, represents a robust large SUV built upon the Isuzu Trooper II platform. Known for its body-on-frame construction, this vehicle was engineered for significant off-road capability and towing strength, positioning it as a capable competitor in its segment. Available with a range of petrol and diesel engines, including the 3.5L V6 (6VD1-W) and the 4JX1-TC turbodiesel, the Jackaroo offered versatility for various user needs, from daily commuting to demanding off-road adventures and heavy-duty work. Its design prioritized durability and functionality, making it a popular choice for those seeking a reliable and rugged utility vehicle. This comprehensive service and repair manual provides essential information for the maintenance and repair of all Holden Jackaroo variants sold between 1999 and 2002. It covers a wide array of vehicle systems, including detailed procedures for engine (petrol and diesel) overhaul, transmission servicing (manual and automatic), drivetrain components, braking systems, suspension and steering, and the complete electrical system. The manual also details scheduled maintenance, troubleshooting common issues, and complete disassembly and reassembly instructions. This resource is designed to empower owners, mechanics, and technicians with the knowledge required to ensure the Jackaroo's optimal performance and longevity. 🏷️ Basic Information Identification Make: Holden Model: Jackaroo Year: 1999-2002 Chassis Code: UBS (Second Generation) Codes Platform: Isuzu Trooper II platform 👋 Introduction Market Position Segment: Large SUV / Off-Road Vehicle Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance personnel. Competitive Analysis Competitors: Toyota LandCruiser Prado, Nissan Patrol, Mitsubishi Pajero, Ford Explorer. Key Features Manual Benefit 1: Enables DIY servicing to save on labor costs. Manual Benefit 2: Provides accurate troubleshooting steps for common issues. Manual Benefit 3: Facilitates efficient and correct repairs with detailed diagrams. Manual Benefit 4: Empowers owners to understand their vehicle's systems. Manual Format Advantage: Instant digital access, portable for on-site use with smart devices. 📋 Manual Details Coverage Areas Geographical Coverage: Australian Market (Holden branded variant) Vehicle Variants Covered: All Jackaroo variants sold between 1999-2002 Page Count Estimated Page Count: Detailed page count not specified, but described as comprehensive and covering complete disassembly. Manual Type Type: Full Service and Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Petrol and Diesel Engine Overhaul, Maintenance, Diagnostics, and Tuning Transmission: Manual and Automatic Transmission Servicing, Repair, and Overhaul Drivetrain: Four-Wheel Drive System (4WD), Transfer Case, Differentials, Driveshafts, and Axles Brakes: Hydraulic Brake System, ABS (if equipped), Disc and Drum Brake Service, Fluid Replacement Suspension Steering: Front and Rear Suspension Components, Shock Absorbers, Springs, Bushings, Steering Gear, Power Steering System Electrical: Wiring Diagrams, Charging System, Ignition System, Lighting, Instrumentation, Body Electricals, ECU Diagnostics Fuel System: Fuel Injection System (MPI), Fuel Pump, Injectors, Fuel Filter Replacement, Fuel Tank Service Cooling Exhaust: Cooling System Components (Radiator, Water Pump, Thermostat), Exhaust System Servicing Body Chassis: Body Panel Repair, Doors, Hood, Tailgate, Interior Trim, Chassis Frame Inspection and Repair Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-ups, Belt Inspections and Replacements Troubleshooting: Diagnostic Procedures, Fault Finding for Engine, Electrical, and Mechanical Systems Repair: Step-by-step repair procedures for all major components and systems, including engine rebuilds and transmission overhauls. Disassembly Assembly: Complete disassembly and reassembly instructions for all vehicle systems and components. Technical Depth Depth: Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes, typically PDF manuals are searchable. Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip (or equivalent decompression software) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Petrol 1: 4JX1-TC (Common rail direct injection, Turbocharged Diesel) - Though this engine was introduced later, earlier models may have different diesel engines. The manual likely covers all for the specified years. Engine Code Petrol 2: 6VD1-W (3.5L V6 SOHC Petrol) - Standard for many models in this period. Engine Code Petrol 3: 6VE1-W (3.7L V6 DOHC Petrol) - Introduced in later models of this generation. Performance Engine Displacement 3.5L V6: 3,494 cc Engine Power 3.5L V6: Approx. 130 kW (174 hp) at 4800 rpm (varies slightly by year/tune) Engine Torque 3.5L V6: Approx. 315 Nm (232 lb-ft) at 3200 rpm (varies slightly by year/tune) Engine Compression Ratio 3.5L V6: 8.5:1 (typical) Fuel System Fuel Delivery Petrol: Multi-Point Fuel Injection (MPI) Fuel Type Petrol: Unleaded Petrol (ULP) - Minimum 91 RON Fuel Delivery Diesel: Direct Injection (Common Rail for 4JX1-TC) 🔧 Transmission Standard Transmission Type Manual: 5-Speed Manual (e.g., Isuzu MUA5F) Optional Transmission Type Automatic: 4-Speed Automatic (e.g., Isuzu RE4R01A) Features Drivetrain Type: Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and low-range gearing....
The Holden Jackaroo, produced between 1999 and 2002, represents a robust large SUV built upon the Isuzu Trooper II platform. Known for its body-on-frame construction, this vehicle was engineered for significant off-road capability and towing strength, positioning it as a capable competitor in its segment. Available with a range of petrol and diesel engines, including the 3.5L V6 (6VD1-W) and the 4JX1-TC turbodiesel, the Jackaroo offered versatility for various user needs, from daily commuting to demanding off-road adventures and heavy-duty work. Its design prioritized durability and functionality, making it a popular choice for those seeking a reliable and rugged utility vehicle.
This comprehensive service and repair manual provides essential information for the maintenance and repair of all Holden Jackaroo variants sold between 1999 and 2002. It covers a wide array of vehicle systems, including detailed procedures for engine (petrol and diesel) overhaul, transmission servicing (manual and automatic), drivetrain components, braking systems, suspension and steering, and the complete electrical system. The manual also details scheduled maintenance, troubleshooting common issues, and complete disassembly and reassembly instructions. This resource is designed to empower owners, mechanics, and technicians with the knowledge required to ensure the Jackaroo's optimal performance and longevity.
Fuel Injection System (MPI), Fuel Pump, Injectors, Fuel Filter Replacement, Fuel Tank Service
Cooling Exhaust:
Cooling System Components (Radiator, Water Pump, Thermostat), Exhaust System Servicing
Body Chassis:
Body Panel Repair, Doors, Hood, Tailgate, Interior Trim, Chassis Frame Inspection and Repair
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-ups, Belt Inspections and Replacements
Troubleshooting:
Diagnostic Procedures, Fault Finding for Engine, Electrical, and Mechanical Systems
Repair:
Step-by-step repair procedures for all major components and systems, including engine rebuilds and transmission overhauls.
Disassembly Assembly:
Complete disassembly and reassembly instructions for all vehicle systems and components.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes, typically PDF manuals are searchable.
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (or equivalent decompression software)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol 1:
4JX1-TC (Common rail direct injection, Turbocharged Diesel) - Though this engine was introduced later, earlier models may have different diesel engines. The manual likely covers all for the specified years.
Engine Code Petrol 2:
6VD1-W (3.5L V6 SOHC Petrol) - Standard for many models in this period.
Engine Code Petrol 3:
6VE1-W (3.7L V6 DOHC Petrol) - Introduced in later models of this generation.
Performance
Engine Displacement 3.5L V6:
3,494 cc
Engine Power 3.5L V6:
Approx. 130 kW (174 hp) at 4800 rpm (varies slightly by year/tune)
Engine Torque 3.5L V6:
Approx. 315 Nm (232 lb-ft) at 3200 rpm (varies slightly by year/tune)
Engine Compression Ratio 3.5L V6:
8.5:1 (typical)
Fuel System
Fuel Delivery Petrol:
Multi-Point Fuel Injection (MPI)
Fuel Type Petrol:
Unleaded Petrol (ULP) - Minimum 91 RON
Fuel Delivery Diesel:
Direct Injection (Common Rail for 4JX1-TC)
🔧 Transmission
Standard
Transmission Type Manual:
5-Speed Manual (e.g., Isuzu MUA5F)
Optional
Transmission Type Automatic:
4-Speed Automatic (e.g., Isuzu RE4R01A)
Features
Drivetrain Type:
Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and low-range gearing.
📐 Dimensions
Exterior
Length:
Approx. 4790 mm (5-door)
Width:
Approx. 1775 mm
Height:
Approx. 1720 mm
Wheelbase:
Approx. 2745 mm
Weights
Kerb Weight:
Approx. 1900-2100 kg (varies by configuration)
Gross Vehicle Weight:
Approx. 2700-2900 kg
Towing Capacity:
Approx. 2500 kg (braked)
🛡️ Safety Features
Ratings
Ancap Rating:
Not specifically rated by ANCAP for this generation, but based on Isuzu Trooper II architecture.
Active Features
ABS:
Available on higher trim levels and later models.
Traction Control:
Less common on models of this era, but may be present on top-tier variants.
Passive Features
Airbags:
Driver and front passenger airbags standard on most variants of this period.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player or cassette player, typically 4-6 speakers. Aftermarket upgrades common.
Air Conditioning:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Optional on some variants.
Connectivity
Connectivity Features:
Limited to basic audio inputs and potentially power outlets. No advanced Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months, whichever comes first (refer to manual for exact specifications).
Air Filter Replacement:
Every 20,000 km or as needed depending on driving conditions (refer to manual).
Spark Plug Replacement Petrol:
Approximately 40,000-60,000 km for standard plugs, longer for iridium (refer to manual).
Coolant Replacement:
Every 40,000 km or 2 years (refer to manual).
Fluid Specifications
Engine Oil Specification Petrol:
API SJ/SL or ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for exact grade and capacity).
Engine Oil Specification Diesel:
API CF-4 or CG-4, SAE 10W-30 or 15W-40 (check manual for exact grade and capacity).
Transmission Fluid Automatic:
Dexron III or equivalent (refer to manual for exact type and capacity).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 (refer to manual for exact type and capacity).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual).
Power Steering Fluid:
ATF Dexron II/III or equivalent (refer to manual).
Known Issues
Issue 1 Diesel Engine:
4JX1-TC engine: Potential issues with injector pump seals, cylinder head cracking, and oil cooler leaks if not properly maintained. The manual would detail diagnostic procedures.
Issue 2 Drivetrain:
Front CV joints and driveshaft UJs can wear, particularly with off-road use. Manual covers inspection and replacement.
Issue 3 Electrical:
Wiring harness degradation or connector issues can occur with age. The manual's wiring diagrams are crucial for troubleshooting.
Issue 4 Suspension:
Worn control arm bushings and ball joints are common with high mileage. Manual details replacement procedures.
📚 Vehicle History
Brand Heritage
Holden SUV History:
Holden's foray into the large SUV market, often rebadging Isuzu products. The Jackaroo was Holden's flagship SUV for many years.
Model Evolution
Generation:
Second Generation (UBS), based on the Isuzu Trooper II.
Design Influence:
Body-on-frame construction, offering robust off-road capability and towing strength.
Production
Manufacturing Location:
Primarily Japan (by Isuzu), then assembled or distributed by Holden in Australia.
Production Period:
1991-2003 for the UBS generation globally. This manual specifically covers 1999-2002 Holden variants.
🏆 Awards & Recognition
Recognitions
Off Road Capability Awards:
While specific awards for the 1999-2002 Holden Jackaroo might be scarce, the platform (Isuzu Trooper II) was well-regarded for its off-road prowess and durability in its era.
Ratings
Consumer Reviews:
Generally positive for durability and off-road ability, with some criticisms of fuel economy and potential diesel engine issues if not maintained meticulously.
Certifications
Manual Quality Certification:
Not specified, but described as 'professional technical manual' used in repair shops.
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