BMW 3 Series E46 325xi Convertible 1999-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Body Style: Convertible Specific Model Variant: 325xi Production Years: 1999-2005 Codes Engine Code Range: M54B25 (for 325xi models) 👋 Introduction Market Position Segment: Premium Compact Executive Convertible/Coupe Competitive Analysis Competitors: Audi A4 Cabriolet, Mercedes-Benz CLK Convertible, Lexus IS Convertible (later models) Key Features Vehicle Platform: E46 platform, known for excellent chassis dynamics and driver engagement Drivetrain: xDrive all-wheel-drive system providing enhanced traction and stability, particularly in adverse weather Body Style Advantage: Convertible body style with retractable hardtop or soft top (E46 typically soft top), offering open-air driving experience Manual Value Proposition Target Audience: Professional technicians and diligent DIY enthusiasts seeking comprehensive repair and maintenance guidance Benefit: Empowers owners to make informed decisions and perform maintenance/repairs accurately, reducing reliance on costly dealership services 📋 Manual Details Coverage Areas Primary Coverage: BMW 3 Series (E46) 325xi Convertible Secondary Coverage: All styles of the E46 Convertible Page Count Estimated Pages: Hundreds (printable in entirety or by section) Manual Type Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, exhaust system, ignition system, lubrication system Drivetrain: Transmission (manual and automatic), clutch, driveshafts, differentials, all-wheel drive system (xDrive) Chassis: Suspension (front and rear), steering system, brakes (hydraulic and pneumatic components), wheels and tires Electrical: Engine control unit (ECU), ignition control, lighting system, instrumentation, infotainment, power accessories, battery, charging system, starter motor, wiring diagrams Body And Interior: Body panels, doors, convertible top mechanism and hydraulics, interior trim, seats, airbags, climate control system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Component replacement, system diagnostics, troubleshooting, major component overhaul Diagnostics: Fault code interpretation, diagnostic procedures, electrical troubleshooting with wiring diagrams Disassembly Assembly: Step-by-step instructions for complete disassembly and reassembly of all major components and systems Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and advanced DIY mechanics Data Type: Step-by-step instructions, exploded views, high-quality diagrams, torque specifications, clearances, diagnostic flowcharts 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full printable; individual pages or entire manual Binding Type Binding: Digital (downloadable) - equivalent to a bound manual when printed Paper Type Paper Type: N/A (Digital format) Readability Zoom Functionality: Yes (Zoom IN/OUT capabilities) Delivery Delivery Method: Instant Download Software Requirements Reader: Adobe PDF Reader Unzipping: WinZip (or compatible archiving software) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Model: M54B25 Engine Type: Inline 6-cylinder, Naturally Aspirated Displacement: 2.5 Liters (2494 cc) Performance Horsepower: Approximately 189 hp @ 6000 rpm Torque: Approximately 181 lb-ft (245 Nm) @ 3500 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI), Electronic Throttle Control (ETC) Engine Management Ignition System: Distributorless ignition system with individual ignition coils per cylinder (DIS) Engine Control Unit: DME (Digital Motor Electronics) control unit Cooling System Coolant Type: BMW recommends BMW Blue Antifreeze (G48 ethylene glycol based) or equivalent Lubrication System Oil Type: BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 5W-40 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag S5D 320Z or similar) Optional Transmission Type: 5-speed Automatic Transmission (GM Steptronic A5S 325Z or similar) Features Transmission Fluid Manual: MTF LT-2 or equivalent (for manual gearbox) Transmission Fluid Automatic: Dexron III or equivalent for early models, Pentosin ATF1 (BMW part number 8322 0024 249) or equivalent for later models Drivetrain System AWD System: xDrive (Permanent all-wheel drive with electronically controlled distribution of torque) 📐 Dimensions Exterior Length: Approx. 4471 mm (176.0 in) Width: Approx. 1739 mm (68.5 in) Height: Approx. 1382 mm (54.4 in) Wheelbase: Approx. 2760 mm (108.7 in) Weights Curb Weight: Approx. 1760 kg (3880 lbs) for 325xi Convertible Gross Vehicle Weight Rating: Approx. 2160 kg (4762 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Crash Test: Not specifically rated for this convertible variant in all years, but E46 coupe/sedan achieved good ratings for its time. Active Features Stability Control: Dynamic Stability Control (DSC) and Dynamic Traction Control (DTC) Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Passive Features Airbags: Frontal airbags, front side airbags Rollover Protection: Active rollover protection system (deployable roll bars) 💡 Technology Features Infotainment Radio System: BMW Professional or Business CD/RDS radio options, some with integrated navigation (MKIII/MKIV). Audio System: Optional Harman Kardon sound system available. Driver Assistance Parking Sensors: Optional Park Distance Control (PDC) front and rear. Connectivity Bluetooth: Optional Bluetooth mobile phone integration available on later models. Convenience Cruise Control: Standard cruise control system. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Interval Indicator (VSI) system typically recommends oil changes based on driving conditions, often around 10,000-15,000 miles or annually. Brake Fluid Flush: Recommended every 2 years regardless of mileage. Coolant Flush: BMW coolant is designed for...
Digital (downloadable) - equivalent to a bound manual when printed
Paper Type
Paper Type:
N/A (Digital format)
Readability
Zoom Functionality:
Yes (Zoom IN/OUT capabilities)
Delivery
Delivery Method:
Instant Download
Software Requirements
Reader:
Adobe PDF Reader
Unzipping:
WinZip (or compatible archiving software)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Model:
M54B25
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower:
Approximately 189 hp @ 6000 rpm
Torque:
Approximately 181 lb-ft (245 Nm) @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI), Electronic Throttle Control (ETC)
Engine Management
Ignition System:
Distributorless ignition system with individual ignition coils per cylinder (DIS)
Engine Control Unit:
DME (Digital Motor Electronics) control unit
Cooling System
Coolant Type:
BMW recommends BMW Blue Antifreeze (G48 ethylene glycol based) or equivalent
Lubrication System
Oil Type:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 5W-40
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Getrag S5D 320Z or similar)
Optional
Transmission Type:
5-speed Automatic Transmission (GM Steptronic A5S 325Z or similar)
Features
Transmission Fluid Manual:
MTF LT-2 or equivalent (for manual gearbox)
Transmission Fluid Automatic:
Dexron III or equivalent for early models, Pentosin ATF1 (BMW part number 8322 0024 249) or equivalent for later models
Drivetrain System
AWD System:
xDrive (Permanent all-wheel drive with electronically controlled distribution of torque)
📐 Dimensions
Exterior
Length:
Approx. 4471 mm (176.0 in)
Width:
Approx. 1739 mm (68.5 in)
Height:
Approx. 1382 mm (54.4 in)
Wheelbase:
Approx. 2760 mm (108.7 in)
Weights
Curb Weight:
Approx. 1760 kg (3880 lbs) for 325xi Convertible
Gross Vehicle Weight Rating:
Approx. 2160 kg (4762 lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
Not specifically rated for this convertible variant in all years, but E46 coupe/sedan achieved good ratings for its time.
Active Features
Stability Control:
Dynamic Stability Control (DSC) and Dynamic Traction Control (DTC)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Frontal airbags, front side airbags
Rollover Protection:
Active rollover protection system (deployable roll bars)
💡 Technology Features
Infotainment
Radio System:
BMW Professional or Business CD/RDS radio options, some with integrated navigation (MKIII/MKIV).
Audio System:
Optional Harman Kardon sound system available.
Driver Assistance
Parking Sensors:
Optional Park Distance Control (PDC) front and rear.
Connectivity
Bluetooth:
Optional Bluetooth mobile phone integration available on later models.
Convenience
Cruise Control:
Standard cruise control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval Indicator (VSI) system typically recommends oil changes based on driving conditions, often around 10,000-15,000 miles or annually.
Brake Fluid Flush:
Recommended every 2 years regardless of mileage.
Coolant Flush:
BMW coolant is designed for long life; typically recommended replacement around 4 years or 100,000 miles, but check manual for specifics.
Spark Plugs:
Typically iridium spark plugs with extended life, often recommended replacement around 60,000-100,000 miles.
Fluid Specifications
Power Steering Fluid:
Pentosin CHF 11S or BMW approved equivalent.
Differential Fluid:
BMW Hypoid Gear Oil G2 or equivalent (e.g., Mobilube HD 75W-90 or 80W-90, check specific diff type).
Known Issues
Ccv System:
Crankcase Ventilation (CCV) system failure is a common issue, leading to oil leaks and rough running.
Cooling System Components:
Plastic coolant expansion tank can become brittle and crack; water pump and thermostat failures are also not uncommon.
Oil Pan Gasket Leaks:
Oil pan gasket and rear main seal leaks are frequent due to age and material degradation.
Convertible Top Hydraulics:
Hydraulic system for the convertible top can develop leaks or pump issues over time.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for building sporty, driver-focused vehicles with advanced engineering.
Model Evolution
E46 Generation:
The E46 generation represented a significant evolution from the E36, introducing more refined styling, improved chassis dynamics, and advanced technology.
Convertible Development:
The E46 convertible maintained BMW's tradition of offering stylish and engaging open-top driving experiences, building upon successful predecessors.
Production
Manufacturing Location:
Primarily manufactured in Germany (e.g., Dingolfing, Regensburg) and potentially other BMW assembly plants worldwide.
🏆 Awards & Recognition
Recognitions
Ward Automotive Top Engine:
The M54 engine family received multiple Wards 10 Best Engines awards during its production run for smoothness and power delivery.
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