🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Chassis Codes: SQ416, SQ420, SQ625 Generation First Generation Years: 1998-2005 Codes Engine Codes Sq416: G16A Engine Codes Sq420: J20A Engine Codes Sq625: H25A 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle Target Audience: Owners, independent repair shops, automotive technicians. Competitive Analysis Key Competitors Era: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Jeep Cherokee (XJ). Key Features Vehicle Type: Body-on-frame compact SUV offering a blend of on-road comfort and off-road capability. Powertrain Options: Durable and reliable 4-cylinder and V6 engines with available 4WD. 📋 Manual Details Coverage Areas Covered Model Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Covered Variants: SQ416, SQ420, SQ625 (all engine and trim configurations) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF), potentially printable 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (cylinder head, block, pistons, crankshaft), Fuel & Emission Systems, Ignition System, Lubrication System, Cooling System, Starting & Charging System, Engine Control Module (ECM) diagnostics and repair. Transmission Systems: Manual Transmission (MT) overhaul and repair, Automatic Transmission (AT) overhaul and repair, clutch system, transfer case operation and servicing. Drivetrain Suspension Steering: Front & Rear Axle assemblies, Drive shafts, CV joints, Suspension (front & rear), Steering system (power steering, linkage, column), Wheel alignment specifications. Brakes Wheels Tires: Brake system (front & rear discs/drums), ABS operation and diagnostics, Parking brake, Wheel hub and bearing replacement, Tire specifications and pressures. Electrical Body: Chassis Electrical system, Lighting system, Instrumentation, Wiper/Washer system, Audio system, Power windows/locks, Air conditioning & Heating system, Body exterior and interior trim, Seat systems, Safety belts, Airbags (description of system, not repair procedures for safety-critical components). Procedures Included Maintenance Procedures: Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid). Repair Procedures: Engine component replacement (e.g., head gasket, water pump, timing belt/chain), Transmission overhaul, Clutch replacement, Brake caliper/rotor replacement, Suspension component replacement, Steering rack repair, Starter/Alternator replacement. Troubleshooting: Diagnostic trouble codes (DTCs) interpretation for engine and ABS, Symptom-based troubleshooting charts, Electrical circuit diagnostics. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Diagram Quality: Top quality diagrams, schematics, and illustrations as per factory standards. Binding Type Physical Binding: N/A (digital format) Paper Type Physical Paper: N/A (digital format) Searchability Text Search: Searchable text content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Sq416 Engine Displacement Sq416: 1.6 liters (1590 cc) Engine Type Sq416: Inline 4-cylinder, DOHC, 16-valve Horsepower Sq416: 93-95 hp @ 5500-5800 rpm (approx.) Torque Sq416: 95-97 lb-ft @ 3500-4000 rpm (approx.) Primary Engine Sq420 Engine Displacement Sq420: 2.0 liters (1998 cc) Engine Type Sq420: Inline 4-cylinder, DOHC, 16-valve (J20A) Horsepower Sq420: 125-130 hp @ 6000 rpm (approx.) Torque Sq420: 130-135 lb-ft @ 3000-3500 rpm (approx.) Primary Engine Sq625 Engine Displacement Sq625: 2.5 liters (2490 cc) Engine Type Sq625: V6, DOHC, 24-valve (H25A) Horsepower Sq625: 155-160 hp @ 6500-6700 rpm (approx.) Torque Sq625: 160-165 lb-ft @ 3500-4000 rpm (approx.) Performance Acceleration 0 60 Mph: Varies by engine and transmission, typically 9-12 seconds. Fuel System Injection Type: Multi-point Fuel Injection (MPI) for all engines. Fuel Type: Unleaded gasoline Recommended Octane: 87 Octane (minimum), higher may be recommended for V6 depending on manufacturer spec. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (MT) Optional Optional Transmission: 4-speed Automatic Transmission (AT) Features Drivetrain Options: 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) with low-range transfer case (on most 4WD models). Atf Type Manual: API GL-4, SAE 75W-90 gear oil (specific part numbers should be verified in manual) Atf Type Automatic: Dexron III or equivalent (specific Suzuki part numbers recommended) 📐 Dimensions Exterior Length Length: Approx. 168.3 inches (4275 mm) Exterior Width Width: Approx. 67.9 inches (1725 mm) Exterior Height Height: Approx. 66.1 inches (1680 mm) Wheelbase Wheelbase: Approx. 102.2 inches (2595 mm) Weights Curb Weight: Approx. 3000-3500 lbs (1360-1590 kg), varies by engine and drivetrain. Cargo Cargo Volume Seats Up: Approx. 22.5 cu ft (637 liters) Cargo Volume Seats Down: Approx. 64.7 cu ft (1832 liters) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Four-star rating for rollover resistance (for 4WD models). Active Features ABS: Available Anti-lock Braking System (ABS) on some trims/models. Traction Control: Not commonly available or standard on this generation. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: 3-point front seat belts with pretensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette/CD player, often with 4 or 6 speakers. Basic design for the era. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Not typically available. Connectivity Auxiliary Input: Not standard; aftermarket solutions are...