Chevy Chevrolet Silverado Service Repair Manual 1999-2006
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🏷️ Basic Information Identification Make: Chevrolet Model: Silverado Generation: Second Generation (GMT800) Product Type: Service Repair Manual Codes Product Name: Chevy Chevrolet Silverado Service Repair Manual 1999-2006 👋 Introduction Market Position Purpose: Comprehensive guide for maintaining, repairing, rebuilding, refurbishing, and restoring Chevrolet Silverado trucks from 1999-2006. Competitive Analysis Value Proposition: Inexpensive way to keep your vehicle working properly, empowering owners to perform repairs and save money. Key Features Unique Selling Points: Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions, covers all models and engines, searchable and bookmarked PDF format. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Engine Coverage: All engine variants offered during the 1999-2006 model years Trim Level Coverage: All trim levels including WT (Work Truck), LS, LT, Z71, SS Page Count Total Pages: 8000+ Manual Type Type: Complete Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Engine Overhaul and Rebuilding, Engine Performance Tuning, Firing Orders, Serpentine Belt Routings Brakes: Brake System Servicing, ABS Diagnostics and Repair Transmission: Transmission Removal and Installation, In-Car Servicing, Fluid Capacities Suspension Steering: Suspension System Repair, Front End Alignment Procedures and Specifications Electrical Electronics: Wiring Diagrams, Computer Diagnostic Trouble Codes, Computer Diagnostic Trouble Tree Charts Body Chassis: Sunroof Service, U-Joint and CV-Joint Service Procedures Cooling Climate Control: Air Conditioning Service and Capacities Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter replacement and diagnostics. Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipe repair/replacement. Cooling System: Radiator, water pump, thermostat, hoses, and fan clutch service. Steering System: Power steering pump, steering gear, steering column, and tie rod end replacement. Procedures Included Diagnostics Troubleshooting: Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts Maintenance: Factory Maintenance Schedules and Charts, Driving Concerns Repair Rebuilding: Engine Overhaul and Rebuilding, Complete Repair Procedures Timing Belt: Timing Belt Replacement, Timing Belt Service Procedures Wheel Hub Bearing Service: Procedures for front and rear wheel hub and bearing replacement. Drivetrain Service: Front and rear axle service, differential maintenance and repair. Technical Depth Level Of Detail: Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, complete disassembly based procedures Target Audience: Do-it-yourselfers and experienced mechanics Illustrations Diagrams: Hundreds of photos and illustrations, vacuum diagrams, serpentine belt routings with diagrams Torque Specifications: Complete torque specifications for all critical fasteners and components. Diagnostic Tools: Information on using OBD-II scanners and understanding diagnostic codes. Body Chassis Doors Locks Windows: Door panel removal, lock actuator repair, window regulator and motor replacement. Electrical Electronics Lighting System: Headlights, taillights, interior lighting, and associated wiring. Instrument Cluster: Diagnosis and repair of gauge and warning light issues. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc. Print Quality Printability: Printable pages for convenience Searchability Features: Bookmarked and searchable text for quick information retrieval Completeness Condition: 100% complete and intact, no missing/corrupt pages/sections Binding Type Binding: Digital (PDF format, not a physical binding) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine 4.3L Vortec V6: Engine code: L35. Displacement: 262 cu in (4.3 L). Bore x Stroke: 4.00 in x 3.48 in. Compression Ratio: 9.1:1. Horsepower: ~200 hp @ 4600 rpm. Torque: ~260 lb-ft @ 2800 rpm. Secondary Engine 4.8L Vortec V8: Engine code: LY2/L29. Displacement: 294 cu in (4.8 L). Bore x Stroke: 3.78 in x 3.27 in. Compression Ratio: 9.1:1. Horsepower: ~255-285 hp @ 5200 rpm. Torque: ~285-315 lb-ft @ 4000 rpm. Tertiary Engine 5.3L Vortec V8: Engine code: LM7/L59. Displacement: 327 cu in (5.3 L). Bore x Stroke: 3.78 in x 3.62 in. Compression Ratio: 9.5:1. Horsepower: ~285-315 hp @ 5200 rpm. Torque: ~325-345 lb-ft @ 4000 rpm. Performance 5.7L Vortec V8 (Ls1): Engine code: LS1. Displacement: 350 cu in (5.7 L). Bore x Stroke: 3.90 in x 3.62 in. Compression Ratio: 10.1:1. Horsepower: ~300-345 hp @ 5200-5600 rpm. Torque: ~335-370 lb-ft @ 4000-4400 rpm. Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for some V8 variants 🔧 Transmission Standard 4-Speed Automatic: 4L60-E (RWD and AWD) Optional 5-Speed Manual: NV3500 (primarily with 4.3L V6 and some 4.8L V8 applications) 4-Speed Automatic (Heavy Duty): 4L80-E (for heavier duty applications and certain V8 engines) Features Transmission Fluid Type: Dexron III or equivalent (check specific model year and transmission for exact specification, e.g., Dexron VI for later models) 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab (Club Coupe), Crew Cab Bed Lengths: Short Bed (6.5 ft), Standard Bed (7.5 ft), Long Bed (8 ft) Weights Curb Weight: Varies significantly by configuration, typically ranging from 4,300 to 5,500 lbs. Gross Vehicle Weight Rating Gvw: Ranges from approximately 6,200 lbs (1500 series) to over 8,600 lbs (3500 series). 🛡️ Safety Features...
Chevy Chevrolet Silverado Service Repair Manual 1999-2006
👋 Introduction
Market Position
Purpose:
Comprehensive guide for maintaining, repairing, rebuilding, refurbishing, and restoring Chevrolet Silverado trucks from 1999-2006.
Competitive Analysis
Value Proposition:
Inexpensive way to keep your vehicle working properly, empowering owners to perform repairs and save money.
Key Features
Unique Selling Points:
Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions, covers all models and engines, searchable and bookmarked PDF format.
📋 Manual Details
Coverage Areas
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Engine Coverage:
All engine variants offered during the 1999-2006 model years
Trim Level Coverage:
All trim levels including WT (Work Truck), LS, LT, Z71, SS
Page Count
Total Pages:
8000+
Manual Type
Type:
Complete Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Overhaul and Rebuilding, Engine Performance Tuning, Firing Orders, Serpentine Belt Routings
Brakes:
Brake System Servicing, ABS Diagnostics and Repair
Transmission:
Transmission Removal and Installation, In-Car Servicing, Fluid Capacities
Suspension Steering:
Suspension System Repair, Front End Alignment Procedures and Specifications
Hundreds of photos and illustrations, vacuum diagrams, serpentine belt routings with diagrams
Torque Specifications:
Complete torque specifications for all critical fasteners and components.
Diagnostic Tools:
Information on using OBD-II scanners and understanding diagnostic codes.
Body Chassis
Doors Locks Windows:
Door panel removal, lock actuator repair, window regulator and motor replacement.
Electrical Electronics
Lighting System:
Headlights, taillights, interior lighting, and associated wiring.
Instrument Cluster:
Diagnosis and repair of gauge and warning light issues.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Print Quality
Printability:
Printable pages for convenience
Searchability
Features:
Bookmarked and searchable text for quick information retrieval
Completeness
Condition:
100% complete and intact, no missing/corrupt pages/sections
Binding Type
Binding:
Digital (PDF format, not a physical binding)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
4.3L Vortec V6:
Engine code: L35. Displacement: 262 cu in (4.3 L). Bore x Stroke: 4.00 in x 3.48 in. Compression Ratio: 9.1:1. Horsepower: ~200 hp @ 4600 rpm. Torque: ~260 lb-ft @ 2800 rpm.
Secondary Engine
4.8L Vortec V8:
Engine code: LY2/L29. Displacement: 294 cu in (4.8 L). Bore x Stroke: 3.78 in x 3.27 in. Compression Ratio: 9.1:1. Horsepower: ~255-285 hp @ 5200 rpm. Torque: ~285-315 lb-ft @ 4000 rpm.
Tertiary Engine
5.3L Vortec V8:
Engine code: LM7/L59. Displacement: 327 cu in (5.3 L). Bore x Stroke: 3.78 in x 3.62 in. Compression Ratio: 9.5:1. Horsepower: ~285-315 hp @ 5200 rpm. Torque: ~325-345 lb-ft @ 4000 rpm.
Performance
5.7L Vortec V8 (Ls1):
Engine code: LS1. Displacement: 350 cu in (5.7 L). Bore x Stroke: 3.90 in x 3.62 in. Compression Ratio: 10.1:1. Horsepower: ~300-345 hp @ 5200-5600 rpm. Torque: ~335-370 lb-ft @ 4000-4400 rpm.
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPFI)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for some V8 variants
🔧 Transmission
Standard
4-Speed Automatic:
4L60-E (RWD and AWD)
Optional
5-Speed Manual:
NV3500 (primarily with 4.3L V6 and some 4.8L V8 applications)
4-Speed Automatic (Heavy Duty):
4L80-E (for heavier duty applications and certain V8 engines)
Features
Transmission Fluid Type:
Dexron III or equivalent (check specific model year and transmission for exact specification, e.g., Dexron VI for later models)
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Club Coupe), Crew Cab
Bed Lengths:
Short Bed (6.5 ft), Standard Bed (7.5 ft), Long Bed (8 ft)
Weights
Curb Weight:
Varies significantly by configuration, typically ranging from 4,300 to 5,500 lbs.
Gross Vehicle Weight Rating Gvw:
Ranges from approximately 6,200 lbs (1500 series) to over 8,600 lbs (3500 series).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Refer to specific NHTSA data for model year and configuration. Generally received good ratings for its class.
Active Features
Braking System:
Four-wheel disc brakes with ABS (Anti-lock Braking System) standard on most models, rear drum brakes on some base configurations.
Passive Features
Airbags:
Driver and front passenger airbags.
Seat Belts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio Systems:
Standard AM/FM radios, optional CD players, cassette players, Bose premium audio systems on higher trims.
Navigation:
Optional factory-installed navigation systems were available on select models and trims during this period.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Onstar:
OnStar telematics system available as an option on many models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (consult manual for specific recommendation).
Tire Rotation:
Every 5,000-7,500 miles
Transmission Fluid Service:
Refer to manual; generally around 30,000-100,000 miles, depending on usage. Crucial for longevity.
Fluid Specifications
Engine Oil:
SAE 5W-30 (most common for V8s) or 10W-30 (for 4.3L V6), API certified. Check manual for exact viscosity and specification (e.g., Dexos for compatible engines if applicable).
Coolant:
GM P/N 12346290 (Orange or Dex-Cool compatible) or equivalent extended-life coolant (50/50 mix with distilled water).
Brake Fluid:
DOT 3
Known Issues
Engine:
Intake manifold gasket leaks (4.3L V6), oil pressure sensor issues, piston slap (LS-based V8s under certain conditions).
Chevrolet has a long-standing history of producing durable and capable trucks, with the Silverado nameplate succeeding the C/K series.
Model Evolution
Generation Timeline:
The 1999-2006 Silverado is the second generation of the Silverado, based on the GMT800 platform, which also underpinned the GMC Sierra.
Facelifts Updates:
The GMT800 platform saw significant updates, including a mid-cycle refresh for the 2003 model year, introducing updated styling, interior revisions, and new features.
Production
Manufacturing Locations:
North America (e.g., Fort Wayne, Indiana; Silao, Mexico)
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Silverado platform and its variants frequently received 'Truck of the Year' awards from various automotive publications during its production run.
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