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Audi A4 Workshop Service & Repair Manual 1999

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🏷️ Basic Information Identification Make: Audi Model: A4 Year: 1999 Codes Chassis Code: B5 👋 Introduction Market Position Market Position Of Vehicle: The Audi A4 (B5 generation) was positioned as a premium compact executive car, competing with models like the BMW 3 Series, Mercedes-Benz C-Class, and Lexus IS. Competitive Analysis Key Competitors 1999: BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Lexus IS200/IS300, Volvo S40/S60, Saab 9-3. Key Features Vehicle Key Features: Known for its Quattro all-wheel-drive system, refined interior, sophisticated styling, and strong build quality. Offered a range of inline-four and V6 engines. Manual Utility Manual Value Proposition: Provides the necessary technical expertise for DIY enthusiasts and professional mechanics to service and repair the 1999 Audi A4, ensuring longevity and optimal performance. Eliminates guesswork and reliance on expensive dealership service. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and maintenance for the 1999 Audi A4. Page Count Estimated Page Count: High (Specific count not provided, typical for workshop manuals: 1000+ pages). Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel delivery, ignition, cooling, lubrication, emissions control, engine diagnostics, timing belt/chain replacement, cylinder head overhauls, piston/ring replacement, crankshaft/rod bearing service. Transmission Systems: Manual transmission (5-speed, 6-speed) service and repair, automatic transmission (Tiptronic) service and repair, clutch replacement, driveshaft service, differential service. Suspension And Steering: Front and rear suspension component replacement, shock absorber/strut service, ball joint and tie rod end replacement, power steering system service, steering rack repair. Brakes Brake Systems: Front and rear brake pad and rotor replacement, brake caliper service, brake line replacement, ABS system diagnosis and repair, brake fluid flush and bleed procedures. Electrical Electrical Systems: Battery and charging system, starter motor, alternator, lighting systems, instrument cluster, interior electronics, ECU diagnostics, wiring diagrams, fuse and relay locations. Bodywork And Chassis Body Chassis Systems: Body panel removal and installation, interior trim, door mechanisms, glass replacement, chassis lubrication, rust prevention, underbody component service. Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, exhaust system repair, timing belt/chain replacement, fuel pump replacement, radiator replacement. Diagnostics And Troubleshooting: Step-by-step troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, component testing procedures. Technical Depth Technical Depth: Expert-level detail, covering everything from basic tune-ups to complete engine and transmission rebuilds. Includes torque specifications, measurement tolerances, and specialized tool requirements. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 1.6L (AHL, ANA, ALZ), 1.8L 20v Turbo (AEB, APU, ARK, AWM), 2.4L V6 (AGA, ALF, AML, APS), 2.8L V6 30v (ACK, AMX, APR, AQD, AHA). Performance 1.8T (Aeb) Horsepower: 150 PS (148 hp; 110 kW) 1.8T (Aeb) Torque: 210 Nm (155 lb-ft) 2.8 V6 (Ack) Horsepower: 204 PS (201 hp; 150 kW) 2.8 V6 (Ack) Torque: 280 Nm (207 lb-ft) Fuel System Fuel Delivery System: Multi-point Fuel Injection (MPI) Engine Management Engine Control Unit: Bosch Motronic (specific model varies by engine). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 5-speed Tiptronic (Automatic with manual shifting mode), 6-speed Manual (on some 1.8T models). Features Drivetrain Options: Front-Wheel Drive (FWD), Quattro All-Wheel Drive (AWD) Fluid Specifications Manual Transmission Fluid Spec: G 005 000 (SAE 75W-90 GL-4) Automatic Transmission Fluid Spec: G 052 162 A1 (ATF LT 71141) 📐 Dimensions Exterior Wheelbase: 2611 mm (102.8 inches) Length: 4516 mm (177.8 inches) Width: 1733 mm (68.2 inches) Height: 1414 mm (55.7 inches) Weights Curb Weight Approx: 1300-1500 kg (2866-3307 lbs) depending on engine and drivetrain. Cargo Trunk Volume Sedan: 480 liters (17.0 cu ft) Trunk Volume Avant: 390 liters (13.8 cu ft) / 1310 liters (46.3 cu ft) with rear seats folded. 🛡️ Safety Features Ratings NHTSA Front Impact Rating 1999: Not specifically rated for 1999, but later B5 models generally performed well for their era. Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control (ASR on FWD, EDL on Quattro). Passive Features Passive Safety Features: Driver and front passenger airbags, side airbags (optional), front seatbelt pretensioners, reinforced safety cell. 💡 Technology Features Infotainment Infotainment System Overview: Base models featured Audi's Chorus or Concert radio/cassette players. Optional upgrades included CD players, and the Symphony system with more speakers and amplified sound. Driver Assistance Driver Assistance Features: Limited by modern standards. Key features included ABS and Traction Control. Park Distance Control (PDC) was an optional feature on some models. Connectivity Connectivity Options: No factory Bluetooth or advanced smartphone integration. Basic...
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Labels: 1999 A4 Audi Car
Audi A4 Workshop Service & Repair Manual 1999
🏷️ Basic Information
Identification
Make:
Audi
Model:
A4
Year:
1999
Codes
Chassis Code:
B5
👋 Introduction
Market Position
Market Position Of Vehicle:
The Audi A4 (B5 generation) was positioned as a premium compact executive car, competing with models like the BMW 3 Series, Mercedes-Benz C-Class, and Lexus IS.
Competitive Analysis
Key Competitors 1999:
BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Lexus IS200/IS300, Volvo S40/S60, Saab 9-3.
Key Features
Vehicle Key Features:
Known for its Quattro all-wheel-drive system, refined interior, sophisticated styling, and strong build quality. Offered a range of inline-four and V6 engines.
Manual Utility
Manual Value Proposition:
Provides the necessary technical expertise for DIY enthusiasts and professional mechanics to service and repair the 1999 Audi A4, ensuring longevity and optimal performance. Eliminates guesswork and reliance on expensive dealership service.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and maintenance for the 1999 Audi A4.
Page Count
Estimated Page Count:
High (Specific count not provided, typical for workshop manuals: 1000+ pages).
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel delivery, ignition, cooling, lubrication, emissions control, engine diagnostics, timing belt/chain replacement, cylinder head overhauls, piston/ring replacement, crankshaft/rod bearing service.
Transmission Systems:
Manual transmission (5-speed, 6-speed) service and repair, automatic transmission (Tiptronic) service and repair, clutch replacement, driveshaft service, differential service.
Suspension And Steering:
Front and rear suspension component replacement, shock absorber/strut service, ball joint and tie rod end replacement, power steering system service, steering rack repair.
Brakes
Brake Systems:
Front and rear brake pad and rotor replacement, brake caliper service, brake line replacement, ABS system diagnosis and repair, brake fluid flush and bleed procedures.
Electrical
Electrical Systems:
Battery and charging system, starter motor, alternator, lighting systems, instrument cluster, interior electronics, ECU diagnostics, wiring diagrams, fuse and relay locations.
Bodywork And Chassis
Body Chassis Systems:
Body panel removal and installation, interior trim, door mechanisms, glass replacement, chassis lubrication, rust prevention, underbody component service.
Procedures Included
Routine Maintenance:
Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change.
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, exhaust system repair, timing belt/chain replacement, fuel pump replacement, radiator replacement.
Diagnostics And Troubleshooting:
Step-by-step troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, component testing procedures.
Technical Depth
Technical Depth:
Expert-level detail, covering everything from basic tune-ups to complete engine and transmission rebuilds. Includes torque specifications, measurement tolerances, and specialized tool requirements.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.6L (AHL, ANA, ALZ), 1.8L 20v Turbo (AEB, APU, ARK, AWM), 2.4L V6 (AGA, ALF, AML, APS), 2.8L V6 30v (ACK, AMX, APR, AQD, AHA).
Performance
1.8T (Aeb) Horsepower:
150 PS (148 hp; 110 kW)
1.8T (Aeb) Torque:
210 Nm (155 lb-ft)
2.8 V6 (Ack) Horsepower:
204 PS (201 hp; 150 kW)
2.8 V6 (Ack) Torque:
280 Nm (207 lb-ft)
Fuel System
Fuel Delivery System:
Multi-point Fuel Injection (MPI)
Engine Management
Engine Control Unit:
Bosch Motronic (specific model varies by engine).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
5-speed Tiptronic (Automatic with manual shifting mode), 6-speed Manual (on some 1.8T models).
Features
Drivetrain Options:
Front-Wheel Drive (FWD), Quattro All-Wheel Drive (AWD)
Fluid Specifications
Manual Transmission Fluid Spec:
G 005 000 (SAE 75W-90 GL-4)
Automatic Transmission Fluid Spec:
G 052 162 A1 (ATF LT 71141)
📐 Dimensions
Exterior
Wheelbase:
2611 mm (102.8 inches)
Length:
4516 mm (177.8 inches)
Width:
1733 mm (68.2 inches)
Height:
1414 mm (55.7 inches)
Weights
Curb Weight Approx:
1300-1500 kg (2866-3307 lbs) depending on engine and drivetrain.
Cargo
Trunk Volume Sedan:
480 liters (17.0 cu ft)
Trunk Volume Avant:
390 liters (13.8 cu ft) / 1310 liters (46.3 cu ft) with rear seats folded.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating 1999:
Not specifically rated for 1999, but later B5 models generally performed well for their era.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (ASR on FWD, EDL on Quattro).
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side airbags (optional), front seatbelt pretensioners, reinforced safety cell.
💡 Technology Features
Infotainment
Infotainment System Overview:
Base models featured Audi's Chorus or Concert radio/cassette players. Optional upgrades included CD players, and the Symphony system with more speakers and amplified sound.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Key features included ABS and Traction Control. Park Distance Control (PDC) was an optional feature on some models.
Connectivity
Connectivity Options:
No factory Bluetooth or advanced smartphone integration. Basic provisions for CD changers or external audio inputs on higher-spec head units.
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 10,000-15,000 km (6,000-10,000 miles) or 1 year, whichever comes first (consult manual for specific engine/oil type).
Timing Belt Replacement Interval:
Recommended every 90,000-120,000 km (56,000-75,000 miles) or 5 years for most gasoline engines (critical for engine integrity).
Spark Plug Replacement Interval:
Varies by plug type: Copper (30,000 km), Platinum (60,000 km), Iridium (100,000 km).
Fluid Specifications
Engine Oil Specification:
Typically SAE 5W-40 or 5W-30, meeting VW 502.00 or VW 500.00 standards (consult manual for exact type).
Coolant Specification:
G 12 Plus (Pink) or G 12 (Red) Antifreeze/Coolant, mixed with distilled water (50/50 ratio).
Known Issues
Common Problems 1999 A4:
Ignition coil failure (especially on 1.8T), Mass Air Flow (MAF) sensor issues, coolant flange leaks, window regulator failures, ABS sensor failures, CV joint wear, oil leaks from crank seals or valve cover gaskets.
Fluid Capacities
Engine Oil Capacity 1.8T:
Approx. 4.2 liters (4.4 US quarts) with filter.
Engine Oil Capacity 2.8 V6:
Approx. 5.5 liters (5.8 US quarts) with filter.
Filter Part Numbers
Oil Filter Part Number Example:
Mann Filter W712/30, Mahle OC 261 (verify for specific engine).
📚 Vehicle History
Brand Heritage
Audi Heritage Summary:
Audi has a long history in automotive engineering, particularly known for its 'Vorsprung durch Technik' (Progress through Technology) philosophy, Quattro all-wheel-drive, and sophisticated design.
Model Evolution
A4 B5 Generation Timeline:
The B5 generation Audi A4 was introduced in 1994 (for the 1995 model year in Europe) and received a facelift in 1997. The 1999 model year falls within this B5 generation (Typ 8D), which was produced until 2001.
Production
B5 Production Years:
1994-2001 (Europe), 1995-2001 (Global).
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Audi A4 was frequently featured on Car and Driver's 10Best list in the early years of its generation.
Ratings
Jd Power Initial Quality Study Placing:
Audi generally scored well in IQS for this era, often ranking among the top European brands for quality and reliability in its class.
Certifications
European Crash Test Results Era:
Vehicles of this era typically aimed for and achieved good results in Euro NCAP crash testing for their time.
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