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BMW 330xi 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 330xi Year: 1999 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Competitive Analysis Primary Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS300, Infiniti G20 Key Features Driving Dynamics: Renowned for sporty handling, balanced chassis, rear-wheel-drive bias (with xDrive for all-weather capability) Premium Appointments: High-quality interior materials, sophisticated design, advanced technology for its era 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, components Engine Management: Fuel injection, ignition, emissions control, sensors, ECU Transmission Manual: Removal, installation, overhaul, clutch, gears, shift mechanisms Transmission Automatic: Removal, installation, hydraulic system, torque converter, electronic control Drivetrain AWD: xDrive system, differentials, transfer case, driveshafts, CV joints Suspension: Front struts, rear multi-link, control arms, bushings, springs, shocks Steering: Power steering system, steering rack, tie rods, steering column Brakes: Hydraulic system, ABS, DSC, brake calipers, rotors, pads, lines, bleeding procedures Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, hood, trunk, chassis components, corrosion protection HVAC: Air conditioning, heating, climate control, blower motor, refrigerant system Interior Trim: Dashboard, seats, door panels, headliner, carpets Infotainment: Radio, navigation (if equipped), speaker system Safety Systems: Airbags, seatbelts, pre-tensioners Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plugs, fluid checks Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic tools Repair Procedures: Step-by-step instructions for component replacement and repair Rebuild Procedures: Engine and transmission rebuilds Adjustment Procedures: Wheel alignment, headlamp aiming Installation Procedures: Component installations (e.g., starter, alternator) Electrical Troubleshooting: Wiring diagrams, component testing, circuit diagnosis Technical Depth Depth Of Information: Comprehensive; covers basic maintenance to full engine/transmission rebuilds and advanced diagnostics. 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, printable pages Print Quality Print Compatibility: Optimized for printing specific sections or entire manual Binding Type Binding Format: Digital (PDF Download) - no physical binding Paper Type Paper Type Recommendation: N/A (Digital) - Recommend durable paper if printing for workshop use ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: 3.0L Inline 6-Cylinder, Naturally Aspirated Displacement: 2979 cc (3.0 Liters) Performance Horsepower: 225 hp @ 5900 rpm Torque: 214 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic ME7.2) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Components Valvetrain: Dual Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing) 🔧 Transmission Standard Transmission Type: 5-Speed Steptronic Automatic (Optional) Optional Transmission Type: 5-Speed Manual (Standard on most 330xi models for 1999) Features AWD System: BMW xDrive (Permanent All-Wheel Drive with variable torque distribution) 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 68.7 inches (1745 mm) Height: 55.5 inches (1410 mm) Wheelbase: 107.1 inches (2720 mm) Weights Curb Weight: Approx. 3450 lbs (1565 kg) Gross Vehicle Weight Rating: Approx. 4431 lbs (2010 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star Active Features Traction Control: Automatic Stability Control (ASC) Braking System: Anti-lock Braking System (ABS), Dynamic Stability Control (DSC) on later models/updates Passive Features Airbags: Driver and front passenger airbags, optional side-impact airbags Seatbelts: 3-point inertia-reel seatbelts with front seat pretensioners 💡 Technology Features Infotainment Head Unit Options: BMW Business CD, BMW Professional CD, optional navigation system (CCC) Speaker System: Standard 6-speaker system, optional Harman Kardon upgraded system. Driver Assistance Traction Control: ASC (Automatic Stability Control) Stability Control: DSC (Dynamic Stability Control) became more prevalent and refined throughout the E46 generation. Connectivity Communication Features: Optional Bluetooth preparation, hands-free calling (via separate module/phone cradle). 🔧 Maintenance Service Intervals Oil Change Interval Conditional: BMW Condition Based Service (CBS) system, typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions. Engine Oil Type Recommendation: BMW Longlife-01 (LL-01) or LL-04 compliant synthetic oil, typically 0W-30 or 5W-30. Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Fluid Specifications Transmission Fluid Automatic: BMW ATF LT-3 (e.g., Esso LT 71141 or equivalent) Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 synthetic gear oil Differential Fluid: API GL-5, SAE 75W-90 synthetic gear oil Power Steering Fluid: BMW Power Steering Fluid (CHF 11 S or equivalent) Known Issues Ccv System Failure: Crankcase Ventilation (CCV) system can clog, leading to increased oil consumption, rough idle, and potential oil leaks. Cooling System Failures: Plastic expansion tanks, water pumps, and thermostat housings are prone to cracking/failure, leading to coolant leaks. Oil Pan Gasket Leaks: Oil pan gasket and oil filter housing gasket are common sources of oil leaks. ABS Wheel Speed Sensors: ABS/DSC warning lights due to failing wheel speed sensors. Window Regulator Failure: Plastic components in window regulators can break, causing windows to fail to operate. Vanos Rattle: VANOS system can develop a rattling noise on...
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Sku: 434294
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BMW 330xi 1999 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
330xi
Year:
1999
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Competitive Analysis
Primary Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS300, Infiniti G20
Key Features
Driving Dynamics:
Renowned for sporty handling, balanced chassis, rear-wheel-drive bias (with xDrive for all-weather capability)
Premium Appointments:
High-quality interior materials, sophisticated design, advanced technology for its era
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, components
Engine Management:
Fuel injection, ignition, emissions control, sensors, ECU
Transmission Manual:
Removal, installation, overhaul, clutch, gears, shift mechanisms
Transmission Automatic:
Removal, installation, hydraulic system, torque converter, electronic control
Drivetrain AWD:
xDrive system, differentials, transfer case, driveshafts, CV joints
Suspension:
Front struts, rear multi-link, control arms, bushings, springs, shocks
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Hydraulic system, ABS, DSC, brake calipers, rotors, pads, lines, bleeding procedures
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk, chassis components, corrosion protection
HVAC:
Air conditioning, heating, climate control, blower motor, refrigerant system
Interior Trim:
Dashboard, seats, door panels, headliner, carpets
Infotainment:
Radio, navigation (if equipped), speaker system
Safety Systems:
Airbags, seatbelts, pre-tensioners
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plugs, fluid checks
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, diagnostic tools
Repair Procedures:
Step-by-step instructions for component replacement and repair
Rebuild Procedures:
Engine and transmission rebuilds
Adjustment Procedures:
Wheel alignment, headlamp aiming
Installation Procedures:
Component installations (e.g., starter, alternator)
Electrical Troubleshooting:
Wiring diagrams, component testing, circuit diagnosis
Technical Depth
Depth Of Information:
Comprehensive; covers basic maintenance to full engine/transmission rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages
Print Quality
Print Compatibility:
Optimized for printing specific sections or entire manual
Binding Type
Binding Format:
Digital (PDF Download) - no physical binding
Paper Type
Paper Type Recommendation:
N/A (Digital) - Recommend durable paper if printing for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
3.0L Inline 6-Cylinder, Naturally Aspirated
Displacement:
2979 cc (3.0 Liters)
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Components
Valvetrain:
Dual Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Type:
5-Speed Steptronic Automatic (Optional)
Optional
Transmission Type:
5-Speed Manual (Standard on most 330xi models for 1999)
Features
AWD System:
BMW xDrive (Permanent All-Wheel Drive with variable torque distribution)
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.5 inches (1410 mm)
Wheelbase:
107.1 inches (2720 mm)
Weights
Curb Weight:
Approx. 3450 lbs (1565 kg)
Gross Vehicle Weight Rating:
Approx. 4431 lbs (2010 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
Active Features
Traction Control:
Automatic Stability Control (ASC)
Braking System:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC) on later models/updates
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags
Seatbelts:
3-point inertia-reel seatbelts with front seat pretensioners
💡 Technology Features
Infotainment
Head Unit Options:
BMW Business CD, BMW Professional CD, optional navigation system (CCC)
Speaker System:
Standard 6-speaker system, optional Harman Kardon upgraded system.
Driver Assistance
Traction Control:
ASC (Automatic Stability Control)
Stability Control:
DSC (Dynamic Stability Control) became more prevalent and refined throughout the E46 generation.
Connectivity
Communication Features:
Optional Bluetooth preparation, hands-free calling (via separate module/phone cradle).
🔧 Maintenance
Service Intervals
Oil Change Interval Conditional:
BMW Condition Based Service (CBS) system, typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions.
Engine Oil Type Recommendation:
BMW Longlife-01 (LL-01) or LL-04 compliant synthetic oil, typically 0W-30 or 5W-30.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Fluid Specifications
Transmission Fluid Automatic:
BMW ATF LT-3 (e.g., Esso LT 71141 or equivalent)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 synthetic gear oil
Differential Fluid:
API GL-5, SAE 75W-90 synthetic gear oil
Power Steering Fluid:
BMW Power Steering Fluid (CHF 11 S or equivalent)
Known Issues
Ccv System Failure:
Crankcase Ventilation (CCV) system can clog, leading to increased oil consumption, rough idle, and potential oil leaks.
Cooling System Failures:
Plastic expansion tanks, water pumps, and thermostat housings are prone to cracking/failure, leading to coolant leaks.
Oil Pan Gasket Leaks:
Oil pan gasket and oil filter housing gasket are common sources of oil leaks.
ABS Wheel Speed Sensors:
ABS/DSC warning lights due to failing wheel speed sensors.
Window Regulator Failure:
Plastic components in window regulators can break, causing windows to fail to operate.
Vanos Rattle:
VANOS system can develop a rattling noise on startup due to wear in the solenoid or seals.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure, engineering excellence, performance-oriented luxury
Model Evolution
E46 Generation:
Third generation 3 Series, introduced in 1998 (for the 1999 model year). Marked a significant step forward in design, technology, and refinement from the E36.
Production
Production Period:
1999-2006 (E46 Generation)
Manufacturing Locations:
Germany (Dingolfing, Munich), South Africa, USA (Spartanburg)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series platform (including variants like the 330) frequently appeared on Car and Driver's '10Best' lists during its production run, highlighting its exceptional driving dynamics.
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