BMW K1200 K1200LT 1999 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 1999 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Positioning: The BMW K1200LT was positioned as BMW's flagship luxury touring motorcycle, offering superior comfort, features, and performance for long-distance travel. It competed with other high-end touring bikes from Japanese and American manufacturers. Competitive Analysis Competitors: Key competitors at the time included the Honda Gold Wing, Harley-Davidson Electra Glide, and Yamaha Royal Star Venture. Key Features Vehicle Touring Focus: Designed for extensive touring with a full fairing, integrated luggage system (top case and saddlebags), comfortable seating for rider and passenger, and often equipped with features like electric reverse and cruise control. Key Features Manual Utility: Essential for owners and technicians to maintain the complex systems of the K1200LT, ensuring reliability and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the BMW K1200LT 1999 model. Page Count Estimated Page Count: Likely over 500 pages (typical for comprehensive BMW workshop manuals). Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Likely PDF, but could be printed depending on the specific product offering. 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and component replacement for the K1200LT engine. Fuel System: Fuel injection system (EFI) diagnostics, fuel pump, injectors, pressure regulator, fuel lines, and tank servicing. Ignition System: Ignition coils, spark plugs, ECU control, timing, and troubleshooting. Transmission And Drivetrain: Clutch operation, gearbox disassembly and assembly, final drive unit, driveshaft, and universal joints. Brakes: ABS (Anti-lock Braking System) components, hydraulic system, brake pads, discs, lines, bleeding procedures, and master cylinders. Suspension: Front and rear suspension systems, fork seals, shock absorbers, springs, linkage adjustments, and bearing services. Electrical System: Wiring diagrams, battery, charging system (alternator/generator, regulator/rectifier), starter motor, lighting systems, instrumentation, and ECU diagnostics. Cooling System: Radiator, coolant, water pump, thermostat, hoses, and fan operation. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), and mounting hardware. Bodywork And Fairings: Fairing removal and installation, seat, luggage systems, wind protection, and cosmetic component servicing. Control Systems: Throttle controls, brake levers, clutch lever, and rider interface components. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, chain/driveshaft lubrication, tire pressure checks, brake fluid checks, coolant checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Engine Rebuild: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Transmission Repair: Gearbox internal inspection, bearing replacement, shift drum and fork alignment, and clutch assembly. Brake System Overhaul: ABS unit diagnostics and bleeding, caliper rebuild, master cylinder replacement, and brake line routing. Electrical Diagnostics: Component testing, wiring continuity checks, sensor diagnostics, and ECU interface procedures. Suspension Servicing: Fork seal replacement, shock absorber servicing, linkage lubrication, and steering head bearing adjustment. Fuel Injection Tuning And Calibration: Idle speed adjustment, component testing, and troubleshooting of EFI related issues. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: Typically PDF, optimized for clarity and searchability. May include high-resolution diagrams. Print Quality Print Quality If Applicable: High quality, with clear text and sharp, detailed diagrams/illustrations for easy reference. Binding Type Binding Type If Applicable: Professionally bound, designed for workshop use (e.g., spiral bound or lay-flat binding). Paper Type Paper Type If Applicable: Durable paper stock, resistant to grease and wear, suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 1171cc (71.6 cu in) 16-valve DOHC inline-four cylinder engine. Bore X Stroke: 77.6 mm x 63.7 mm (approximate) Compression Ratio: 10.2:1 (approximate) Cooling System: Liquid-cooled Performance Horsepower: Approximately 100-109 hp (varies slightly by market and exact configuration). Torque: Approximately 110-115 Nm (81-85 lb-ft) at around 5250 rpm (approximate). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic (likely variant) Fuel Type: Unleaded gasoline, minimum 95 RON (Premium Unleaded). Fuel Tank Capacity: Approximately 21 liters (5.5 US gallons). 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox. Clutch: Hydraulically operated multi-plate wet clutch. Final Drive: Shaft drive to the rear wheel. Features Gear Ratios: Specific gear ratios would be detailed in the manual, crucial for performance tuning and diagnostics. 📐 Dimensions Exterior Length: Approximately 2500 mm (98.4 inches). Width: Approximately 900 mm (35.4 inches) at handlebars. Height: Approximately 1440 mm (56.7 inches) at windscreen. Weights Dry Weight: Approximately 285 kg (628 lbs). Wet Weight: Approximately 310 kg (683 lbs) (fully fueled and with all equipment). Gross Vehicle Weight Rating: Not typically specified for motorcycles in the same way as cars, but rider and luggage capacity is implied. 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not subjected to standardized crash tests like automobiles. Safety is assessed through design features and rider aids. Active Features ABS:...
The BMW K1200LT was positioned as BMW's flagship luxury touring motorcycle, offering superior comfort, features, and performance for long-distance travel. It competed with other high-end touring bikes from Japanese and American manufacturers.
Competitive Analysis
Competitors:
Key competitors at the time included the Honda Gold Wing, Harley-Davidson Electra Glide, and Yamaha Royal Star Venture.
Key Features Vehicle
Touring Focus:
Designed for extensive touring with a full fairing, integrated luggage system (top case and saddlebags), comfortable seating for rider and passenger, and often equipped with features like electric reverse and cruise control.
Key Features Manual
Utility:
Essential for owners and technicians to maintain the complex systems of the K1200LT, ensuring reliability and optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the BMW K1200LT 1999 model.
Page Count
Estimated Page Count:
Likely over 500 pages (typical for comprehensive BMW workshop manuals).
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Likely PDF, but could be printed depending on the specific product offering.
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and component replacement for the K1200LT engine.
Fuel System:
Fuel injection system (EFI) diagnostics, fuel pump, injectors, pressure regulator, fuel lines, and tank servicing.
Ignition System:
Ignition coils, spark plugs, ECU control, timing, and troubleshooting.
Transmission And Drivetrain:
Clutch operation, gearbox disassembly and assembly, final drive unit, driveshaft, and universal joints.
Fork seal replacement, shock absorber servicing, linkage lubrication, and steering head bearing adjustment.
Fuel Injection Tuning And Calibration:
Idle speed adjustment, component testing, and troubleshooting of EFI related issues.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to complete engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
Typically PDF, optimized for clarity and searchability. May include high-resolution diagrams.
Print Quality
Print Quality If Applicable:
High quality, with clear text and sharp, detailed diagrams/illustrations for easy reference.
Binding Type
Binding Type If Applicable:
Professionally bound, designed for workshop use (e.g., spiral bound or lay-flat binding).
Paper Type
Paper Type If Applicable:
Durable paper stock, resistant to grease and wear, suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
1171cc (71.6 cu in) 16-valve DOHC inline-four cylinder engine.
Bore X Stroke:
77.6 mm x 63.7 mm (approximate)
Compression Ratio:
10.2:1 (approximate)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 100-109 hp (varies slightly by market and exact configuration).
Torque:
Approximately 110-115 Nm (81-85 lb-ft) at around 5250 rpm (approximate).
Unleaded gasoline, minimum 95 RON (Premium Unleaded).
Fuel Tank Capacity:
Approximately 21 liters (5.5 US gallons).
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox.
Clutch:
Hydraulically operated multi-plate wet clutch.
Final Drive:
Shaft drive to the rear wheel.
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual, crucial for performance tuning and diagnostics.
📐 Dimensions
Exterior
Length:
Approximately 2500 mm (98.4 inches).
Width:
Approximately 900 mm (35.4 inches) at handlebars.
Height:
Approximately 1440 mm (56.7 inches) at windscreen.
Weights
Dry Weight:
Approximately 285 kg (628 lbs).
Wet Weight:
Approximately 310 kg (683 lbs) (fully fueled and with all equipment).
Gross Vehicle Weight Rating:
Not typically specified for motorcycles in the same way as cars, but rider and luggage capacity is implied.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subjected to standardized crash tests like automobiles. Safety is assessed through design features and rider aids.
Active Features
ABS:
Integral ABS (Anti-lock Braking System) is a significant safety feature, especially for a touring motorcycle.
Linked Braking:
The ABS system often includes a linked braking function, where applying either brake lever partially activates the other.
Passive Features
Lighting:
Comprehensive lighting system including dual headlights for improved visibility.
Chassis Design:
Stable chassis geometry designed for high-speed touring and rider comfort.
💡 Technology Features
Infotainment
Audio System:
Many K1200LT models came equipped with an integrated audio system, often featuring radio, cassette player, and provision for CD changers. Handlebar controls are common.
Driver Assistance
Cruise Control:
Electronic cruise control was a standard or common option on the K1200LT, enhancing rider comfort on long journeys.
Connectivity
Instrument Cluster:
A comprehensive instrument cluster typically includes analog gauges for speed and tachometer, along with a digital display for odo, trip meters, fuel level, and warning lights.
Electrical Systems
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Diagnostics often require specialized BMW diagnostic tools (e.g., GT1, DISplus) which the manual would reference for troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Check manual for specific interval.
Valve Clearance Check:
Around 20,000 km (12,000 miles) or as specified in the manual, as they are shim-adjusted.
Spark Plug Replacement:
Typically every 20,000-30,000 km (12,000-18,000 miles).
Brake Fluid Change:
Every 2 years regardless of mileage, or as specified.
Fluid Specifications
Engine Oil:
BMW recommends specific synthetic engine oils meeting certain API and JASO standards. For this era, likely a 10W-40 or 15W-50. Consult manual for exact BMW LL-XX specification.
Engine Oil Capacity:
Approximately 4.5 liters (4.8 US quarts) with filter change.
Transmission Oil:
Specific gear oil, likely SAE 75W-90 or similar. Check manual for precise BMW specification.
Final Drive Oil:
Specific gear oil, similar to transmission oil. Check manual for precise BMW specification.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. BMW blue coolant recommended.
Brake Fluid:
DOT 4 or DOT 5.1, depending on ABS system requirements. Consult manual for correct type.
Known Issues
Electrical Connectors:
Corrosion or degradation of electrical connectors, particularly in high-mileage bikes or those exposed to moisture, can lead to intermittent issues.
Fuel Pump:
Early models or those with infrequent use might experience fuel pump issues.
Clutch Slave Cylinder:
Leaking or failing clutch slave cylinders are a known potential issue that requires replacement.
ABS Sensors:
ABS sensor rings or wiring can be susceptible to damage or wear, leading to ABS fault indications.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long history of producing robust and technologically advanced motorcycles, known for their engineering prowess, particularly in boxer-twin and inline-four configurations.
Model Evolution
K Series Lineage:
The K1200LT is part of BMW's K-Series, which initially featured longitudinally mounted inline-four engines. The LT model was specifically developed as a premium touring motorcycle, building on the K1100LT and evolving into a more refined and powerful machine.
Production
Production Period:
The K1200LT was produced from 1999 through 2009, with the 1999 model being the first iteration of this specific model designation.
Manufacturing Location:
BMW motorcycles are typically manufactured in Germany.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The K1200LT generally received positive reviews for its touring capabilities, comfort, and German engineering. Specific awards are less common for individual model years of production vehicles unless related to specific features or redesigns.
Ratings
Owner Satisfaction:
Owner satisfaction is typically high for those who appreciate its touring focus, though maintenance can be more complex and costly than some competitors.
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