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BMW K1200 K1200RS 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1999 👋 Introduction Market Position Market Position: The BMW K1200RS was positioned as a premium sport-touring motorcycle, offering a balance of performance, comfort, and technology for long-distance riding and spirited touring. Competitive Analysis Competitors: Competed with other high-performance sport-tourers of the era, such as the Honda CBR1100XX Super Blackbird, Kawasaki ZX-11, and Yamaha FJR1300. Key Features Unique Selling Points: Flat-twin engine architecture (unique for its time in this class), advanced fuel injection, comfortable ergonomics for touring, optional ABS, impressive power output. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Page Count Page Count: Detailed (Exact page count not specified in product info, but implied to be comprehensive) Language Language: English (Assumed based on product description context) Format Format: Digital (Likely PDF, implied by typical online sales) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, rebuild, tuning, troubleshooting, component inspection (pistons, rings, cylinders, crankshaft, camshafts, valves, timing system, etc.) Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system (alternator, battery), ECU diagnostics, wiring diagrams, sensor testing, troubleshooting electrical faults. Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly and assembly, final drive (shaft drive), gear oil specifications, troubleshooting transmission issues. Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, pressure regulator, throttle body, air intake system maintenance and troubleshooting. Braking System: Brake fluid specifications and replacement, brake caliper overhaul, brake disc inspection, ABS system (if applicable) diagnostics and repair, hydraulic system maintenance. Suspension Steering: Front fork (telescopic or alternative) maintenance, seals replacement, oil specifications, rear shock absorber adjustment and replacement, steering head bearing maintenance, wheel bearing inspection. Electrical Systems Components: Lighting system (headlights, taillights, turn signals), instrument cluster, horn, wiring harness repair, fuse and relay locations and testing. Chassis Frame: Frame inspection, bodywork removal and installation, fairing repair and painting, seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), chain/shaft drive lubrication and adjustment, spark plug replacement, fluid level checks, brake pad inspection. Troubleshooting Diagnostics: Step-by-step guides for diagnosing common problems, error code interpretation, electrical system troubleshooting charts. Repair Rebuild: Detailed instructions for component removal, repair, and reinstallation of all major vehicle systems. Adjustment Calibration: Throttle cable adjustment, clutch lever adjustment, idle speed adjustment, suspension setup. Electrical Troubleshooting: Wiring diagrams, component testing procedures, troubleshooting electrical faults using multimeters. Special Tools: Details on specific BMW special tools required for certain procedures, such as engine timing tools, suspension tools, and diagnostic equipment. Technical Depth Depth Level: Comprehensive (covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics) Torque Specifications: Precise torque values for all fasteners and critical components during assembly and disassembly. Schematics Diagrams: Detailed electrical wiring diagrams, hydraulic schematics, and mechanical exploded views. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - typically optimized for digital viewing and printing. Print Quality Print Quality: High Resolution (Designed for clear reproduction of diagrams, schematics, and text) Binding Type Binding Type: N/A (Digital format, but if printed, would expect professional binding like spiral or perfect binding) Paper Type Paper Type: N/A (Digital format, but historically repair manuals use durable paper) Completeness Manual Completeness: Full Service Repair Manual, implying comprehensive coverage of all systems and procedures. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, longitudinally-mounted flat-twin (Boxer) engine Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 94 mm x 86 mm Compression Ratio: 10.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 100 hp (74.6 kW) @ 7500 rpm (claimed) Torque: Approx. 115 Nm (84.8 lb-ft) @ 5500 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch Motronic management Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Cooling System Cooling Method: Oil-cooled (with engine oil circulating to cylinder heads) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Optional Transmission Type: N/A (No automatic or other transmission options typically offered for this model) Features Final Drive: Shaft drive Clutch Type: Single dry plate clutch, hydraulically operated 📐 Dimensions Exterior Length: Approx. 2220 mm (87.4 in) Width: Approx. 860 mm (33.9 in) at handlebars Height: Approx. 1340 mm (52.8 in) at handlebars Wheelbase: Approx. 1502 mm (59.1 in) Weights Dry Weight: Approx. 253 kg (558 lbs) Gross Vehicle Weight Rating: Approx. 470 kg (1036 lbs) Fuel Capacity Fuel Tank Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Ratings Safety Certifications: Not applicable in the same way as automotive crash ratings, but adheres to relevant motorcycle safety standards. Active Features ABS Option: Optional BMW Motorrad ABS (Anti-lock Braking System) Lighting: Halogen headlights, LED taillight and brake light. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and lightweight. Windscreen: Adjustable windscreen for rider comfort and protection. 💡 Technology Features Infotainment Instrument Cluster: Comprehensive analog tachometer and speedometer, digital odometer, trip meters, fuel gauge, gear indicator, clock, and...
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Type: Motorcycle
Verkoper:
Sku: 427629
Collecties: ALL BMW

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BMW K1200 K1200RS 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
1999
👋 Introduction
Market Position
Market Position:
The BMW K1200RS was positioned as a premium sport-touring motorcycle, offering a balance of performance, comfort, and technology for long-distance riding and spirited touring.
Competitive Analysis
Competitors:
Competed with other high-performance sport-tourers of the era, such as the Honda CBR1100XX Super Blackbird, Kawasaki ZX-11, and Yamaha FJR1300.
Key Features
Unique Selling Points:
Flat-twin engine architecture (unique for its time in this class), advanced fuel injection, comfortable ergonomics for touring, optional ABS, impressive power output.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Page Count
Page Count:
Detailed (Exact page count not specified in product info, but implied to be comprehensive)
Language
Language:
English (Assumed based on product description context)
Format
Format:
Digital (Likely PDF, implied by typical online sales)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, rebuild, tuning, troubleshooting, component inspection (pistons, rings, cylinders, crankshaft, camshafts, valves, timing system, etc.)
Engine Electrical:
Ignition system, fuel injection system (EFI), starting system, charging system (alternator, battery), ECU diagnostics, wiring diagrams, sensor testing, troubleshooting electrical faults.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and assembly, final drive (shaft drive), gear oil specifications, troubleshooting transmission issues.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, pressure regulator, throttle body, air intake system maintenance and troubleshooting.
Braking System:
Brake fluid specifications and replacement, brake caliper overhaul, brake disc inspection, ABS system (if applicable) diagnostics and repair, hydraulic system maintenance.
Suspension Steering:
Front fork (telescopic or alternative) maintenance, seals replacement, oil specifications, rear shock absorber adjustment and replacement, steering head bearing maintenance, wheel bearing inspection.
Electrical Systems Components:
Lighting system (headlights, taillights, turn signals), instrument cluster, horn, wiring harness repair, fuse and relay locations and testing.
Chassis Frame:
Frame inspection, bodywork removal and installation, fairing repair and painting, seat maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), chain/shaft drive lubrication and adjustment, spark plug replacement, fluid level checks, brake pad inspection.
Troubleshooting Diagnostics:
Step-by-step guides for diagnosing common problems, error code interpretation, electrical system troubleshooting charts.
Repair Rebuild:
Detailed instructions for component removal, repair, and reinstallation of all major vehicle systems.
Adjustment Calibration:
Throttle cable adjustment, clutch lever adjustment, idle speed adjustment, suspension setup.
Electrical Troubleshooting:
Wiring diagrams, component testing procedures, troubleshooting electrical faults using multimeters.
Special Tools:
Details on specific BMW special tools required for certain procedures, such as engine timing tools, suspension tools, and diagnostic equipment.
Technical Depth
Depth Level:
Comprehensive (covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics)
Torque Specifications:
Precise torque values for all fasteners and critical components during assembly and disassembly.
Schematics Diagrams:
Detailed electrical wiring diagrams, hydraulic schematics, and mechanical exploded views.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) - typically optimized for digital viewing and printing.
Print Quality
Print Quality:
High Resolution (Designed for clear reproduction of diagrams, schematics, and text)
Binding Type
Binding Type:
N/A (Digital format, but if printed, would expect professional binding like spiral or perfect binding)
Paper Type
Paper Type:
N/A (Digital format, but historically repair manuals use durable paper)
Completeness
Manual Completeness:
Full Service Repair Manual, implying comprehensive coverage of all systems and procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, longitudinally-mounted flat-twin (Boxer) engine
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
94 mm x 86 mm
Compression Ratio:
10.5:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 100 hp (74.6 kW) @ 7500 rpm (claimed)
Torque:
Approx. 115 Nm (84.8 lb-ft) @ 5500 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic management
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Cooling System
Cooling Method:
Oil-cooled (with engine oil circulating to cylinder heads)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Transmission Type:
N/A (No automatic or other transmission options typically offered for this model)
Features
Final Drive:
Shaft drive
Clutch Type:
Single dry plate clutch, hydraulically operated
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (87.4 in)
Width:
Approx. 860 mm (33.9 in) at handlebars
Height:
Approx. 1340 mm (52.8 in) at handlebars
Wheelbase:
Approx. 1502 mm (59.1 in)
Weights
Dry Weight:
Approx. 253 kg (558 lbs)
Gross Vehicle Weight Rating:
Approx. 470 kg (1036 lbs)
Fuel Capacity
Fuel Tank Capacity:
21 liters (5.5 US gal)
🛡️ Safety Features
Ratings
Safety Certifications:
Not applicable in the same way as automotive crash ratings, but adheres to relevant motorcycle safety standards.
Active Features
ABS Option:
Optional BMW Motorrad ABS (Anti-lock Braking System)
Lighting:
Halogen headlights, LED taillight and brake light.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and lightweight.
Windscreen:
Adjustable windscreen for rider comfort and protection.
💡 Technology Features
Infotainment
Instrument Cluster:
Comprehensive analog tachometer and speedometer, digital odometer, trip meters, fuel gauge, gear indicator, clock, and various warning lights.
Driver Assistance
ABS System:
Optional Anti-lock Braking System (ABS) for enhanced safety during braking.
Connectivity
Diagnostics Interface:
On-board diagnostics (OBD) capabilities, often requiring specialized BMW diagnostic tools for full access.
Convenience Features
Heated Grips:
Optional heated handlebar grips for rider comfort in cooler weather.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Typically every 20,000 km (12,000 miles) or as specified in the manual.
Spark Plug Replacement:
Typically every 20,000 km (12,000 miles) or as recommended by BMW.
Fluid Specifications
Engine Oil Type:
BMW recommends specific motorcycle-grade synthetic oil, often 5W-40 or 10W-40, meeting API SG/SH/SJ or higher and JASO MA standards. Consult manual for exact specification.
Engine Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) without filter change, 3.5 liters (3.7 US quarts) with filter change.
Brake Fluid Type:
DOT 4 brake fluid.
Final Drive Oil Type:
BMW Hypoid Gear Oil SAE 80W-90 or equivalent.
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, steering head bearings, fuel pump issues, electrical connector corrosion, ABS sensor wear.
Typical Problems:
Sticking throttle bodies, ignition coil failures, starter motor solenoid issues, occasional fuel injector clogging.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division History:
BMW has a long and storied history in motorcycle manufacturing, dating back to 1923 with the R32. Known for engineering excellence, innovative designs, and reliability.
Model Evolution
K Series Evolution:
The K-series, introduced in the early 1980s, represented BMW's move into inline-four and later inline-three and six-cylinder engines, but the K1200RS retained the signature flat-twin (K-engine) for a period before evolving to inline configurations in later generations.
K1200Rs Design Philosophy:
Designed to be a high-performance grand tourer, blending the sportiness of a sportbike with the comfort and capability of a touring motorcycle.
Production
Production Period:
The K1200RS model line spanned several years, with the 1999 model being a key iteration within this generation.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The K1200RS was generally well-received by the motorcycle press for its performance and touring capabilities, though specific awards for the 1999 model year are not prominently documented, it was recognized for its technological advancements and comfort.
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