Jeep CHEROKEE XJ 4X2 (RHD) 1999 GASOLINE Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1999 Drive Type: 4x2 Steering Wheel Position: Right Hand Drive (RHD) Engine Type: Gasoline Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Competitive Analysis Competitors: Toyota RAV4, Honda CR-V, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer (for earlier models) Key Features Unique Selling Points: Renowned off-road capability, robust unibody construction, strong aftermarket support, reliable powertrain options Target Audience Owner Profile: Enthusiasts, DIY mechanics, off-roaders, owners seeking long-term reliability and repairability 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Page Count Estimated Pages: Over 1500 (typical for comprehensive manuals of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions, engine management Transmission: Manual transmission (AX-5, NV1500), Automatic transmission (AW4, 32RH), transfer case (NP231, NP242) diagnosis, repair, overhaul Drivetrain: Front axle (Dana 30), rear axle (Dana 35/44), driveshafts, universal joints, wheel bearings Suspension: Front and rear suspension systems, coil springs, leaf springs, shock absorbers, steering linkage, alignment Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (if equipped), parking brake Steering: Power steering system, steering column, steering gear/rack and pinion Electrical: 12V battery system, charging system, starting system, lighting, instrumentation, power accessories, body control modules, wiring diagrams HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Body: Exterior body panels, interior trim, doors, windows, glass, seats, bumpers, body repair procedures Chassis: Frame, body-on-frame construction, mounts, corrosion protection Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, electrical schematics for fault finding Repair: Component removal, installation, overhaul, adjustment, and replacement procedures Diagnostics: Fault code interpretation (OBD-II for applicable systems), electrical testing, mechanical component testing Specifications: Torque specifications, clearances, fluid capacities, resistance values, pressure readings Technical Depth Depth: Comprehensive (from basic fluid checks to complete engine/transmission rebuilds) 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and legible diagrams Searchability: Full text searchable for quick access to information Print Quality Printable: Yes, pages can be printed for on-site use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L OHV V6 ( produksi kode: 10-0368 ) Displacement: 3960 cc (242 cubic inches) Bore X Stroke: 3.875 in x 3.580 in (98.4 mm x 91.0 mm) Compression Ratio: 8.8:1 Fuel Delivery: Multi-Port Fuel Injection (MPI) Horsepower Peak: Approximately 190 hp @ 4600 rpm Torque Peak: Approximately 225 lb-ft @ 3200 rpm Performance Ignition System: Distributorless Ignition System (DIS) Fuel System Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (minimum) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (Model: 32RH) Optional Transmission Type: 5-Speed Manual Transmission (Model: NV1500) Features Transfer Case: Command-Trac NV231 (standard for 4x2, but manual covers 4x4 variants too) Gear Ratios Automatic: 1st: 2.74, 2nd: 1.57, 3rd: 1.00, 4th: 0.69 Transmission Fluid Type Auto: ATF+4 (or equivalent) Transmission Fluid Capacity Auto: Approx. 7.5 US quarts (7.1 Liters) 📐 Dimensions Exterior Length: 167.5 in (4255 mm) Width: 69.4 in (1763 mm) Height: 64.2 in (1631 mm) Wheelbase: 103.4 in (2626 mm) Weights Curb Weight: Approx. 3,400 - 3,600 lbs (1542 - 1633 kg) Gross Vehicle Weight Rating: Approx. 4,850 lbs (2199 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Not rated (vehicle type) - inherent risk due to high center of gravity Active Features ABS: Optional (typically on higher trims or later models) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: AM/FM Radio with Cassette and optional CD player, basic speaker system Driver Assistance Cruise Control: Standard on most trims Connectivity Power Windows: Optional on base models, standard on higher trims Power Locks: Optional on base models, standard on higher trims Diagnostics OBD Ii Compliance: Yes, 1996 and later models are OBD-II compliant, allowing for electronic diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months, whichever comes first (depending on oil type and driving conditions) Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (platinum/iridium recommended) Transmission Fluid Change: Every 30,000 - 60,000 miles (48,000 - 96,000 km) Fluid Specifications Engine Oil Type: SAE 10W-30 (preferred for 4.0L V6), SAE 5W-30 (in colder climates) Engine Oil Capacity: Approx. 5 US quarts (4.7 Liters) with filter Coolant Type: Ethylene Glycol based (green, conventional) or HOAT (Hybrid Organic Acid Technology - often orange/pink) Coolant Capacity: Approx. 11 US quarts (10.4 Liters) Known Issues Common Problems: Head gasket leaks (especially on older 4.0L...
Comprehensive (from basic fluid checks to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and legible diagrams
Searchability:
Full text searchable for quick access to information
Print Quality
Printable:
Yes, pages can be printed for on-site use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L OHV V6 ( produksi kode: 10-0368 )
Displacement:
3960 cc (242 cubic inches)
Bore X Stroke:
3.875 in x 3.580 in (98.4 mm x 91.0 mm)
Compression Ratio:
8.8:1
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Horsepower Peak:
Approximately 190 hp @ 4600 rpm
Torque Peak:
Approximately 225 lb-ft @ 3200 rpm
Performance
Ignition System:
Distributorless Ignition System (DIS)
Fuel System
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (minimum)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (Model: 32RH)
Optional
Transmission Type:
5-Speed Manual Transmission (Model: NV1500)
Features
Transfer Case:
Command-Trac NV231 (standard for 4x2, but manual covers 4x4 variants too)
Gear Ratios Automatic:
1st: 2.74, 2nd: 1.57, 3rd: 1.00, 4th: 0.69
Transmission Fluid Type Auto:
ATF+4 (or equivalent)
Transmission Fluid Capacity Auto:
Approx. 7.5 US quarts (7.1 Liters)
📐 Dimensions
Exterior
Length:
167.5 in (4255 mm)
Width:
69.4 in (1763 mm)
Height:
64.2 in (1631 mm)
Wheelbase:
103.4 in (2626 mm)
Weights
Curb Weight:
Approx. 3,400 - 3,600 lbs (1542 - 1633 kg)
Gross Vehicle Weight Rating:
Approx. 4,850 lbs (2199 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Not rated (vehicle type) - inherent risk due to high center of gravity
Active Features
ABS:
Optional (typically on higher trims or later models)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio with Cassette and optional CD player, basic speaker system
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Windows:
Optional on base models, standard on higher trims
Power Locks:
Optional on base models, standard on higher trims
Diagnostics
OBD Ii Compliance:
Yes, 1996 and later models are OBD-II compliant, allowing for electronic diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months, whichever comes first (depending on oil type and driving conditions)
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (platinum/iridium recommended)
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km)
Fluid Specifications
Engine Oil Type:
SAE 10W-30 (preferred for 4.0L V6), SAE 5W-30 (in colder climates)
Engine Oil Capacity:
Approx. 5 US quarts (4.7 Liters) with filter
Coolant Type:
Ethylene Glycol based (green, conventional) or HOAT (Hybrid Organic Acid Technology - often orange/pink)
Coolant Capacity:
Approx. 11 US quarts (10.4 Liters)
Known Issues
Common Problems:
Head gasket leaks (especially on older 4.0L engines), heater core leaks, dashboard cracking, rust (rocker panels, floor pans, unibody seams), CPS (Crankshaft Position Sensor) failure, rear main seal leaks, front sway bar links wear.
Diagnostic Tips:
Listen for clicking/clunking during turns (ball joints/tie rods), check for coolant loss and white smoke (head gasket), check for oil leaks at the rear of the engine (rear main seal).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Built upon Jeep's renowned off-road heritage, tracing lineage back to the World War II Willys MB
Model Evolution
Cherokee Xj Introduction:
Introduced in 1984 as a revolutionary unibody SUV, pioneering the modern compact SUV class.
1999 Model Year Updates:
Part of the mid-cycle refresh, featuring updated interior, exterior styling refinements, and improved powertrain options (e.g., updated 4.0L engine).
Production
Production Years:
1984-2001
Manufacturing Plant:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Magazine Awards:
Frequently lauded by off-road publications for its capability and aftermarket support.
Ratings
Consumer Satisfaction:
Generally strong for its ruggedness and longevity, though specific years and common issues can impact ratings.
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