Kawasaki KDX 200 1999 Digital Service Repair Manual
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Basic Information
Identification
Make:
Kawasaki
Model:
KDX200
Year:
1999
Product Type:
Digital Service Repair Manual
Product Format:
PDF Download
Vehicle Type Covered:
ATV
Introduction
Market Position
Target Audience:
Kawasaki KDX200 1999 ATV owners and mechanics
Value Proposition
Benefit:
Provides all necessary information for repair and maintenance, identical to official dealer manuals
Brand Goal
Customer Satisfaction:
Ensure customers receive what they want, covering all aspects of vehicle repair
Manual Details
Coverage Areas
General Information:
True
Fuel System:
True
Cooling System:
True
Engine Top End:
True
Engine Right Side:
True
Engine Removal Installation:
True
Engine Bottom End Transmission:
True
Wheels Tires:
True
Final Drive:
True
Brakes:
True
Suspension:
True
Steering:
True
Electrical System:
True
Appendix:
True
Page Count
Estimated Pages:
Extensive (exact count not provided, but implied to be comprehensive)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Features
Zoom Functionality:
Yes
Manual Coverage
Systems Covered
All Major Systems:
Comprehensive coverage of all parts of the ATV
Procedures Included
Workshop Procedures:
Detailed instructions and step-by-step diagrams for all workshop procedures
Maintenance:
Includes procedures like 'changing the plugs'
Electrical Diagnostics:
Electrical diagrams included
Technical Depth
Depth:
Professional dealership-level repair and service
Technical Data
Torque Settings:
True
Fluid Capacities:
True
Ease Of Use
User Friendliness:
Very simple to use
Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Implied high quality for dealer-level service
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
Two-stroke (typical for KDX series)
Engine Configuration:
Liquid-cooled, single-cylinder (typical for KDX200)
Performance
Displacement:
198 cc (for KDX200)
Bore X Stroke:
66.0 x 58.0 mm (typical for 1999 KDX200)
Compression Ratio:
9.1:1 (typical for 1999 KDX200)
Fuel System
Carburetor Type:
Mikuni VM29SS (typical for 1999 KDX200)
Fuel Type:
Unleaded gasoline (with 2-stroke oil pre-mix)
Ignition System
Type:
CDI (Capacitor Discharge Ignition)
Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
Dimensions
Exterior
Length:
Approx. 80.9 in (2055 mm)
Width:
Approx. 32.3 in (820 mm)
Height:
Approx. 46.5 in (1180 mm)
Weights
Dry Weight:
Approx. 231.5 lb (105 kg)
Curb Weight:
Approx. 247 lb (112 kg) (with all fluids)
Other
Wheelbase:
Approx. 55.3 in (1405 mm)
Ground Clearance:
Approx. 11.0 in (280 mm)
Seat Height:
Approx. 35.4 in (900 mm)
Safety Features
Ratings
Safety Standards:
ATV safety features and regulations as applicable for the era
Active Features
Braking System:
Front disc brake, Rear disc brake
Passive Features
Lighting:
Headlight, Taillight
Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road ATV)
Driver Assistance
Driver Assistance Features:
N/A (Basic off-road ATV)
Connectivity
Connectivity Options:
N/A (Basic off-road ATV)
Maintenance
Service Intervals
Spark Plug Replacement:
Refer to manual for specific interval (e.g., every 1500-3000 miles or annually)
Air Filter Cleaning:
Refer to manual for specific interval (often requires frequent cleaning for off-road use)
Chain Lubrication:
Refer to manual (frequent lubrication recommended, especially in dusty conditions)
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke oil (specified ratio for premix, e.g., 20:1 or 32:1)
Transmission Oil Type:
SAE 80W API GL-4 hypoid gear oil (typical for Kawasaki) - capacity approx. 0.7L
Coolant Type:
Permanent type antifreeze coolant (50/50 mixture with distilled water) - capacity approx. 1.2L
Known Issues
Common Wear Items:
Piston rings, clutch plates, chain and sprockets, wheel bearings, fork seals
Troubleshooting
Carburetor Issues:
Can be sensitive to fuel quality and jetting adjustments; manual covers cleaning and tuning.
Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries
Model Evolution
Lineage:
The KDX series has a long history in motocross and off-road riding, known for its potent two-stroke engines and capable chassis.
Production
Production Years:
The KDX200 model was produced for many years, with the 1999 model representing a mature iteration of the design.
Awards & Recognition
Recognitions
Model Accolades:
The KDX200 series historically received positive reviews for its performance and off-road capability in its class.