🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 2000, 2001, 2002, 2003, 2004 Codes Chassis Codes: BJ (specific sub-models may vary) Engine Codes: Z5-DE, YF-DE, FS-DE, FP-DE (depending on market and trim) 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics. Value Proposition: Inexpensive way to keep the vehicle working properly, same quality as dealer manuals. Competitive Analysis Dealer Equivalent: Provides the same level of detail and information as official dealer service manuals. Key Features Instruction Style: Detailed illustrations and step-by-step instructions. Accessibility: Instant download, printable pages. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for all major vehicle systems. Specific Regions: Likely covers North American market specifications, with potential for international variants. Page Count Total Pages: >1400 Manual Type Type: Digital Service and Repair Manual Language Language: English (standard for this type of manual) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, disassembly/assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain replacement. Engine Performance: Fuel injection system, ignition system, emission control systems, engine management. Transmission: Manual transmission (clutch, gear shifting mechanisms, internal components), Automatic transmission (torque converter, planetary gear sets, hydraulic control systems, valve body, service). Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential. Suspension: Front suspension (struts, control arms, sway bar), Rear suspension (multi-link independent suspension on some models), shock absorbers, springs. Steering: Power steering system (pump, lines, rack and pinion), steering column, steering wheel. Brakes: Front and rear brake systems (disc brakes, pads, rotors, calipers), parking brake, ABS (Anti-lock Braking System) components and diagnostics. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, power windows, door locks, mirrors. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, controls. Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, dashboard, headliner, sound insulation. Safety Systems: Airbag system (SRS), seat belts, related sensors and control modules. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, coolant flushes, brake fluid changes, tune-ups. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Includes diagnostic trouble codes (DTCs). Repair: Step-by-step instructions for component replacement and repair, from minor adjustments to major overhauls. Diagnostics: Detailed diagnostic charts, electrical testing procedures, and specifications for verifying component function. Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, and other critical data. Technical Depth Depth: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux Print Quality Printability: Printable without restriction, allowing users to print specific pages or the entire manual. Binding Type Binding: Digital PDF (implies no physical binding) Paper Type Paper Type: N/A (Digital format) File Quality Scanned Status: No (implies digitally created or high-quality scan) Completeness: 100% complete, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine Engine Options: Typically the 2.0L 4-cylinder (FS-DE) was common in North America. Other markets and lower trims might have had 1.6L (Z5-DE) or 1.8L (YF-DE). The Mazdaspeed Protege featured the 2.0L DOHC Turbocharged (FP-DE based variant). Performance Horsepower Range: Approximately 100-130 HP for naturally aspirated engines, up to 170 HP for the Mazdaspeed turbo. Torque Range: Approximately 110-130 lb-ft for naturally aspirated engines, higher for the Mazdaspeed turbo. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI). Engine Mechanical Bore Stroke: Varies by engine. For FS-DE (2.0L): ~83 mm bore x 92 mm stroke. Compression Ratio: Varies by engine. For FS-DE: ~9.1:1. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission. Features Transmission Fluid: Manual: GL-4 or GL-5 gear oil (specific viscosity like 75W-90 recommended). Automatic: ATF Dexron-III or equivalent (check specific model year). Clutch Clutch Type: Hydraulic dry single plate clutch. 📐 Dimensions Exterior Wheelbase: Approximately 102.8 inches (2610 mm) for sedan, 103.0 inches (2615 mm) for hatchback. Length: Varies by body style (sedan/hatchback), approximately 173-177 inches. Width: Approximately 67.3-67.5 inches. Height: Approximately 55.7-56.7 inches. Weights Curb Weight: Approximately 2600-2900 lbs, depending on configuration. 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and testing protocols. Generally performed moderately in crash tests for its era. Passive Features Airbags: Driver and passenger front airbags standard. Side airbags available on some higher trims. Seat Belts: 3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts. Active Features ABS: Anti-lock Braking System (ABS) available or standard on higher trims. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player. Optional premium sound systems available on higher trims. Cassette player common on early models. Driver Assistance Cruise Control: Available on LX and ES trims, standard on some later models. Connectivity Power Features: Power windows, power door locks, power mirrors were optional or standard on higher trims....
Front suspension (struts, control arms, sway bar), Rear suspension (multi-link independent suspension on some models), shock absorbers, springs.
Steering:
Power steering system (pump, lines, rack and pinion), steering column, steering wheel.
Brakes:
Front and rear brake systems (disc brakes, pads, rotors, calipers), parking brake, ABS (Anti-lock Braking System) components and diagnostics.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, power windows, door locks, mirrors.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, controls.
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Includes diagnostic trouble codes (DTCs).
Repair:
Step-by-step instructions for component replacement and repair, from minor adjustments to major overhauls.
Diagnostics:
Detailed diagnostic charts, electrical testing procedures, and specifications for verifying component function.
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, and other critical data.
Technical Depth
Depth:
Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
Windows, Mac, Linux
Print Quality
Printability:
Printable without restriction, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
Digital PDF (implies no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
File Quality
Scanned Status:
No (implies digitally created or high-quality scan)
Completeness:
100% complete, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically the 2.0L 4-cylinder (FS-DE) was common in North America. Other markets and lower trims might have had 1.6L (Z5-DE) or 1.8L (YF-DE). The Mazdaspeed Protege featured the 2.0L DOHC Turbocharged (FP-DE based variant).
Performance
Horsepower Range:
Approximately 100-130 HP for naturally aspirated engines, up to 170 HP for the Mazdaspeed turbo.
Torque Range:
Approximately 110-130 lb-ft for naturally aspirated engines, higher for the Mazdaspeed turbo.
Varies by engine. For FS-DE (2.0L): ~83 mm bore x 92 mm stroke.
Compression Ratio:
Varies by engine. For FS-DE: ~9.1:1.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission.
Features
Transmission Fluid:
Manual: GL-4 or GL-5 gear oil (specific viscosity like 75W-90 recommended). Automatic: ATF Dexron-III or equivalent (check specific model year).
Clutch
Clutch Type:
Hydraulic dry single plate clutch.
📐 Dimensions
Exterior
Wheelbase:
Approximately 102.8 inches (2610 mm) for sedan, 103.0 inches (2615 mm) for hatchback.
Length:
Varies by body style (sedan/hatchback), approximately 173-177 inches.
Width:
Approximately 67.3-67.5 inches.
Height:
Approximately 55.7-56.7 inches.
Weights
Curb Weight:
Approximately 2600-2900 lbs, depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and testing protocols. Generally performed moderately in crash tests for its era.
Passive Features
Airbags:
Driver and passenger front airbags standard. Side airbags available on some higher trims.
Seat Belts:
3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts.
Active Features
ABS:
Anti-lock Braking System (ABS) available or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Optional premium sound systems available on higher trims. Cassette player common on early models.
Driver Assistance
Cruise Control:
Available on LX and ES trims, standard on some later models.
Connectivity
Power Features:
Power windows, power door locks, power mirrors were optional or standard on higher trims.
Comfort Features
Climate Control:
Manual climate control standard; automatic climate control available on some higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Critical maintenance item. Typically recommended every 60,000-90,000 miles or 5-7 years for interference engines (e.g., FS-DE). Consult manual for exact interval.
Coolant Flush:
Recommended every 30,000-60,000 miles or 2-4 years. Use of Mazda-specified coolant (e.g., FL22 or equivalent) is advised.
Fluid Specifications
Engine Oil Type:
API SG or higher, ILSAC GF-II or higher. Viscosity: 5W-20 or 5W-30 recommended for most conditions. Refer to manual for specific engine variant.
Coolant Type:
Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Mazda FL22 is often recommended.
Known Issues
Common Issues:
Worn suspension components (bushings, ball joints), ignition coil failures, exhaust manifold cracks (especially on some 2.0L engines), A/C system leaks, occasional transmission issues, rust on older models in corrosive climates.
Parts Information
Timing Belt Kit Part Number Example:
Example: Gates TCK322, Dayco TBK231 (check for specific vehicle VIN and engine).
Oil Filter Part Number Example:
Example: Fram PH7317, Purolator L10241 (check for specific engine).
📚 Vehicle History
Brand Heritage
Mazda Focus:
Mazda has a history of producing reliable and engaging-to-drive compact cars.
Model Evolution
Generation:
This period (2000-2003/2004) represents the BJ generation of the Mazda Protege, which was also sold as the Mazda 323 in many international markets. It replaced the BG generation.
Production
Manufacturing Location:
Primary production for North America was typically in Japan or Mexico.
Model Variants
Trim Levels:
Common trims included DX, ES, LX, MP3, Mazdaspeed. Body styles: Sedan and 5-door hatchback.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Protege series was generally well-regarded for its value, sporty handling (especially higher trims), and reliability in its class during its production run.
Een selectie kiezen resulteert in het geheel verversen van de pagina.