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2000-2005 Mitsubishi Eclipse/ Eclipse Spyder Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse / Eclipse Spyder Production Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Vehicle Generation: Third Generation (1999-2005) Codes Chassis Code: D53A (Coupe), D52A (Spyder) 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) enthusiasts and experienced professional mechanics. Value Proposition: An inexpensive way to keep your vehicle working properly, saving money on dealership labor costs. Competitive Analysis Alternative Sources: Distinguished from imitation manuals; stated to be the same quality as dealer-provided manuals. Key Features Digital Delivery: Instant download, saving on postage and packaging. Visual Aids: Hundreds of illustrations, drawings, and photos to aid in understanding and execution. Instructional Style: Easy-to-read text, numbered instructions, detailed substeps, notes, cautions, and warnings. 📋 Manual Details Coverage Areas Manual Coverage Years: 2000-2002 and 2003-2005 Style Coverage: All styles covered (Coupe, Spyder) Page Count Total Pages: 8200+ Manual Type Type: Service & Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.4L (4G64), 3.0L V6 (6G72), 3.0L V6 Supercharged (6G72 MIVEC Turbo) - All engine variants detailed. Transmission: 5-Speed Manual, 4-Speed Automatic, 5-Speed Automatic (with manual mode on some models). Brakes: Front discs (ventilated), Rear discs. ABS systems detailed. Suspension: Front: MacPherson struts with lower control arms. Rear: Multi-link independent suspension. Electrical: Full electrical schematics, wiring diagrams, component testing, diagnosis of all electrical systems including ECUs, sensors, lighting, and accessories. Body And Chassis: Body panel removal and installation, structural repairs, interior trim, doors, windows, convertible top mechanisms (Spyder). Heating And Air Conditioning: HVAC system components, refrigerant handling, diagnosis, and repair. Fuel System: Fuel pump, injectors, lines, tank, evaporative emissions control (EVAP). Exhaust System: Catalytic converter, mufflers, pipes, oxygen sensors. Steering: Power steering system, rack and pinion assembly. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid), spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting. Repair: Engine rebuilds, transmission overhauls, brake caliper replacement, suspension component repair, electrical component diagnosis and replacement, bodywork repairs. Diagnostics: Detailed diagnostic procedures for all major systems, including OBD-II diagnostics and specific Mitsubishi diagnostic trouble codes (DTCs). Specifications: Torque specifications for all fasteners, component tolerances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repair. Detail Level: Step-by-step instructions with detailed illustrations, diagrams, and photos for each procedure. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: All pages are printable. Scanned Status: Non-scanned (implies higher clarity and digital origin). Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital format). Features Searchability: Searchable text for quick information retrieval. Completeness Guarantee: Guaranteed complete and intact, no missing/corrupt pages or sections. ⚙️ Engine Specifications Primary Engine Base Engine: 2.4L DOHC 4-cylinder (4G64) Available Engines: 3.0L SOHC V6 (6G72), 3.0L SOHC V6 Supercharged (6G72 MIVEC Turbo - GT models). Performance 2.4L 4G64 Horsepower: Approx. 147 hp @ 5750 rpm 2.4L 4G64 Torque: Approx. 150 lb-ft @ 4500 rpm 3.0L V6 6G72 Horsepower: Approx. 200 hp @ 6000 rpm 3.0L V6 6G72 Torque: Approx. 205 lb-ft @ 4500 rpm 3.0L V6 Supercharged Horsepower: Approx. 220 hp @ 6000 rpm 3.0L V6 Supercharged Torque: Approx. 220 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for all engines. Fuel Type: Unleaded gasoline (Regular for 4-cyl, Premium recommended for V6 and Supercharged V6). Ignition System Type: Distributorless ignition system (DIS) with coil-on-plug (COP) on V6 models. 🔧 Transmission Standard Base Transmission: 5-Speed Manual Transmission Optional Automatic Options: 4-Speed Automatic Transmission, 5-Speed INVECS-II Automatic Transmission (with manual mode on GT models). Features All Wheel Drive: Available on GT models with the V6 engine, typically paired with the 5-speed automatic. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 gear oil specifications, and viscosity grades (e.g., 75W-90). Automatic Transmission Fluid: Diamond SP-III (or equivalent ATF SP-III) for automatic transmissions. 📐 Dimensions Exterior Coupe Length: Approximately 180.0 inches Spyder Length: Approximately 180.0 inches Coupe Width: Approximately 70.0 inches Spyder Width: Approximately 70.0 inches Coupe Height: Approximately 53.0 inches Spyder Height: Approximately 53.7 inches Wheelbase: Approximately 103.0 inches Weights Curb Weight Min: Approx. 3,000 lbs (for 4-cyl coupe) Curb Weight Max: Approx. 3,500 lbs (for V6 AWD Spyder GT) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheels And Tires Standard Wheel Size: 16-inch (Base/ES trims) Optional Wheel Size: 17-inch (GT trims) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (2000-2001 models assessed) NHTSA Frontal Impact Passenger: Good (2000-2001 models assessed) IIHS Moderate Overlap Frontal Offset: Acceptable (for some years) Active Features ABS: Standard on most models, available on others. Traction Control: Available on V6...
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Sku: 369045
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2000-2005 Mitsubishi Eclipse/ Eclipse Spyder Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse / Eclipse Spyder
Production Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Vehicle Generation:
Third Generation (1999-2005)
Codes
Chassis Code:
D53A (Coupe), D52A (Spyder)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself (DIY) enthusiasts and experienced professional mechanics.
Value Proposition:
An inexpensive way to keep your vehicle working properly, saving money on dealership labor costs.
Competitive Analysis
Alternative Sources:
Distinguished from imitation manuals; stated to be the same quality as dealer-provided manuals.
Key Features
Digital Delivery:
Instant download, saving on postage and packaging.
Visual Aids:
Hundreds of illustrations, drawings, and photos to aid in understanding and execution.
Instructional Style:
Easy-to-read text, numbered instructions, detailed substeps, notes, cautions, and warnings.
📋 Manual Details
Coverage Areas
Manual Coverage Years:
2000-2002 and 2003-2005
Style Coverage:
All styles covered (Coupe, Spyder)
Page Count
Total Pages:
8200+
Manual Type
Type:
Service & Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
2.4L (4G64), 3.0L V6 (6G72), 3.0L V6 Supercharged (6G72 MIVEC Turbo) - All engine variants detailed.
Transmission:
5-Speed Manual, 4-Speed Automatic, 5-Speed Automatic (with manual mode on some models).
Brakes:
Front discs (ventilated), Rear discs. ABS systems detailed.
Suspension:
Front: MacPherson struts with lower control arms. Rear: Multi-link independent suspension.
Electrical:
Full electrical schematics, wiring diagrams, component testing, diagnosis of all electrical systems including ECUs, sensors, lighting, and accessories.
Body And Chassis:
Body panel removal and installation, structural repairs, interior trim, doors, windows, convertible top mechanisms (Spyder).
Heating And Air Conditioning:
HVAC system components, refrigerant handling, diagnosis, and repair.
Fuel System:
Fuel pump, injectors, lines, tank, evaporative emissions control (EVAP).
Exhaust System:
Catalytic converter, mufflers, pipes, oxygen sensors.
Steering:
Power steering system, rack and pinion assembly.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid), spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting.
Repair:
Engine rebuilds, transmission overhauls, brake caliper replacement, suspension component repair, electrical component diagnosis and replacement, bodywork repairs.
Diagnostics:
Detailed diagnostic procedures for all major systems, including OBD-II diagnostics and specific Mitsubishi diagnostic trouble codes (DTCs).
Specifications:
Torque specifications for all fasteners, component tolerances, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repair.
Detail Level:
Step-by-step instructions with detailed illustrations, diagrams, and photos for each procedure.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
All pages are printable.
Scanned Status:
Non-scanned (implies higher clarity and digital origin).
Binding Type
Binding:
Digital (PDF) - No physical binding.
Paper Type
Paper Type:
N/A (Digital format).
Features
Searchability:
Searchable text for quick information retrieval.
Completeness Guarantee:
Guaranteed complete and intact, no missing/corrupt pages or sections.
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L DOHC 4-cylinder (4G64)
Available Engines:
3.0L SOHC V6 (6G72), 3.0L SOHC V6 Supercharged (6G72 MIVEC Turbo - GT models).
Performance
2.4L 4G64 Horsepower:
Approx. 147 hp @ 5750 rpm
2.4L 4G64 Torque:
Approx. 150 lb-ft @ 4500 rpm
3.0L V6 6G72 Horsepower:
Approx. 200 hp @ 6000 rpm
3.0L V6 6G72 Torque:
Approx. 205 lb-ft @ 4500 rpm
3.0L V6 Supercharged Horsepower:
Approx. 220 hp @ 6000 rpm
3.0L V6 Supercharged Torque:
Approx. 220 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for all engines.
Fuel Type:
Unleaded gasoline (Regular for 4-cyl, Premium recommended for V6 and Supercharged V6).
Ignition System
Type:
Distributorless ignition system (DIS) with coil-on-plug (COP) on V6 models.
🔧 Transmission
Standard
Base Transmission:
5-Speed Manual Transmission
Optional
Automatic Options:
4-Speed Automatic Transmission, 5-Speed INVECS-II Automatic Transmission (with manual mode on GT models).
Features
All Wheel Drive:
Available on GT models with the V6 engine, typically paired with the 5-speed automatic.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 gear oil specifications, and viscosity grades (e.g., 75W-90).
Automatic Transmission Fluid:
Diamond SP-III (or equivalent ATF SP-III) for automatic transmissions.
📐 Dimensions
Exterior
Coupe Length:
Approximately 180.0 inches
Spyder Length:
Approximately 180.0 inches
Coupe Width:
Approximately 70.0 inches
Spyder Width:
Approximately 70.0 inches
Coupe Height:
Approximately 53.0 inches
Spyder Height:
Approximately 53.7 inches
Wheelbase:
Approximately 103.0 inches
Weights
Curb Weight Min:
Approx. 3,000 lbs (for 4-cyl coupe)
Curb Weight Max:
Approx. 3,500 lbs (for V6 AWD Spyder GT)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheels And Tires
Standard Wheel Size:
16-inch (Base/ES trims)
Optional Wheel Size:
17-inch (GT trims)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (2000-2001 models assessed)
NHTSA Frontal Impact Passenger:
Good (2000-2001 models assessed)
IIHS Moderate Overlap Frontal Offset:
Acceptable (for some years)
Active Features
ABS:
Standard on most models, available on others.
Traction Control:
Available on V6 GT models, especially AWD.
Passive Features
Airbags:
Front dual-stage airbags standard. Side airbags optional on some trims.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, some models with premium sound systems (Infinity).
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for emissions and engine diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 5,000 miles or 6 months, depending on driving conditions (refer to manual for specific recommendation).
Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 60,000 miles for iridium/platinum plugs (check specific plug type).
Coolant Flush:
Every 30,000 to 50,000 miles or 2-3 years.
Timing Belt Replacement:
Recommended around 90,000 to 105,000 miles for 4-cylinder engines. V6 engines have timing chains, which are generally maintenance-free but require inspection.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 5W-20 (API SM/SN or ILSAC GF-4/GF-5 compliant), check manual for exact recommendation by year/engine.
Coolant Spec:
Mitsubishi Super Long Life Coolant (DIA QUEEN SUPER LONG LIFE COOLANT) or equivalent HOAT coolant (Pink/Red color).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine:
Intake manifold gaskets can leak on V6 models. Some reports of oil consumption on higher mileage 4-cylinder engines. Oil sludge buildup if maintenance is neglected.
Transmission:
Automatic transmission issues can include hard shifting or slipping, especially if fluid isn't maintained. Clutch wear on manual transmissions.
Suspension:
Worn control arm bushings, struts, and sway bar links are common wear items.
Electrical:
Window regulators can fail. Power door lock actuators may become inoperative. Some fuel pump failures reported.
Spyder Specific:
Convertible top hydraulic lines or motors can fail. Seals around windows and top can degrade, leading to leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Generation Introduction:
The third generation Eclipse debuted for the 1999 model year, continuing the sporty coupe and convertible lineage.
Design Influence:
Featured a more rounded, aggressive styling compared to the preceding generation, and shared its platform with the Dodge Avenger and Chrysler Sebring.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production End Year:
2005 (This generation).
🏆 Awards & Recognition
Recognitions
Certification:
While not specific to this manual, the vehicle itself was designed to meet safety and performance standards of its era.
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