🏷️ Basic Information Identification Make: KTM Model: Multiple (EXC, SX, MXC, XC, XC-W, EXC, SMR, SXS, CRATE) Engine Platform: Shared Engine Architecture Generation Production Years: 2000-2007 Codes Engine Codes Indicated: LC4, LC4-E (specific designations may vary by model and year) 👋 Introduction Market Position Target Audience: DIY owners, independent mechanics, workshops, enthusiasts seeking detailed repair and maintenance information. Competitive Analysis Competitor Manuals: OEM service manuals, Haynes, Clymer (though often less detailed than OEM). Key Features Manual Advantage: Comprehensive coverage across multiple engine displacements and model variants within a specific generation, detailed illustrations, direct application to professional technician procedures. Value Proposition: Cost savings through self-maintenance and repair, empowerment of owners with technical knowledge. Manual Format Benefit Digital Accessibility: Instant download, accessible on multiple devices (computer, tablet, etc.), no physical storage limitations. 📋 Manual Details Coverage Areas Covered Model Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Covered Motorcycle Models: KTM 250 EXC, KTM 400 SX, KTM 400 MXC, KTM 400 XC, KTM 400 XC-W, KTM 400 EXC, KTM 400 SMR, KTM 400 SXS, KTM 450 SX, KTM 450 MXC, KTM 450 XC, KTM 450 XC-W, KTM 450 EXC, KTM 450 SMR, KTM 450 SXS, KTM 520 SX, KTM 520 MXC, KTM 520 XC, KTM 520 XC-W, KTM 520 EXC, KTM 520 SMR, KTM 525 SX, KTM 525 MXC, KTM 525 XC, KTM 525 XC-W, KTM 525 EXC, KTM 525 SMR, KTM 540 SMR, KTM 610 CRATE Page Count Estimated Page Count: Varies (up to 3000 MB suggests a very comprehensive manual, likely several hundred pages if printed) Manual Type Manual Type: Service Repair Manual / Workshop Manual / Factory Manual Language Language: English Format Delivery Format: Digital Download (PDF, ZIP, RAR, EXE) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, repair, troubleshooting, component servicing, internal lubrication, cooling system, fuel system, ignition system, exhaust system, engine management. Transmission Systems: Gearbox disassembly, assembly, repair, clutch operation and service, gear shift mechanism. Electrical Systems: Wiring diagrams, ignition system components, lighting, starter system, charging system, electronic control units (ECUs), sensor diagnostics. Chassis Systems: Suspension (forks, rear shock), braking system (hydraulic circuits, components), steering, wheels and tires. Bodywork And Frame: Frame inspection, fairings, seat, fuel tank mounting and servicing. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment, chain adjustment, brake fluid replacement, coolant replacement. Repair Procedures: Complete engine rebuild, gearbox overhaul, suspension fork service, brake caliper rebuild, carburetor overhaul, electrical component testing and replacement. Troubleshooting Guidance: Systematic diagnosis of common problems, symptom-based troubleshooting charts, error code interpretation (if applicable). Diagnostic Procedures: Checking component functionality, electrical system testing, pressure testing (e.g., fuel pressure). Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine and component overhauls, including detailed exploded views). Diagnostic Capabilities: Advanced diagnostics for engine performance and electrical systems. Rebuild Instructions: Detailed step-by-step instructions for engine and major component rebuilds. 📊 Manual Specifications File Format File Type: PDF (commonly), ZIP, RAR, EXE Searchability: Likely text-searchable PDF, depending on origin and scanning quality. Print Quality Printable: Yes, can be printed on any printer. Illustration Quality: Illustrated with clear step-by-step instructions, zoomable illustrations, exploded views. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) File Size Maximum File Size: Up to 3000 MB ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder (primarily LC4 architecture) Engine Displacements Covered: 250cc, 400cc, 450cc, 520cc, 525cc, 540cc, 610cc Performance Horsepower Range: Varies significantly by displacement and specific model tune (e.g., 30-55+ HP) Torque Range: Varies significantly by displacement and specific model tune (e.g., 30-50+ lb-ft) Fuel System Fuel Delivery Systems: Carburetor (Mikuni VM/TM, Keihin FCR) or Fuel Injection (EFI on later models within the range, though less common for these specific displacements in this period). Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) or Electronic Ignition Cooling System Cooling Method: Liquid-cooled (radiator, fan) Lubrication Lubrication System: Wet Sump (with integrated oil cooler for some models) 🔧 Transmission Standard Transmission Type: 5-speed or 6-speed sequential manual gearbox Optional Optional Transmissions: Not applicable for this generation of off-road/motocross bikes. Features Clutch Type: Wet multi-plate clutch (Hydraulic actuation) Gear Ratios: Specific gear ratios detailed within the manual for each model variant. Fluid Requirements Transmission Oil Type: KTM recommends specific motorcycle-specific transmission oil or high-quality ester-based 10W/40 or 10W/50 synthetic oil. Refer to manual for precise specifications and brands. 📐 Dimensions Exterior Typical Wheelbase: Approximately 1460-1500 mm (varies by model) Typical Seat Height: Approximately 950-990 mm (varies by model) Weights Typical Dry Weight: Approximately 110-130 kg (varies by model and engine size) Typical Wet Weight: Approximately 125-145 kg (varies by model and engine size) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for off-road motorcycles in a crash-test rating context. Active Features Braking System: Hydraulic disc brakes,...