Mitsubishi Lancer 2000-2007 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Generation: CS/CT (Eighth Generation) Codes Chassis Codes: CS3A, CS3W, CS5A, CS5W, CT9A (Evolution models) 👋 Introduction Market Position Positioning: A popular compact sedan and hatchback known for its sporty handling and affordability, especially the performance-oriented Evolution models. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Subaru Impreza, Ford Focus, Mazda3 Key Features Design Philosophy: Blend of practicality, sporty aesthetics, and performance, with the Evolution variants offering rally-inspired capabilities. Target Audience: Commuters, enthusiasts, and performance-oriented drivers. 📋 Manual Details Coverage Areas Applicable Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Trim Levels Covered: ES, LS, OZ Rally, GTS, Ralliart, Evolution (VIII/IX) Page Count Estimated Pages: 1000+ Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All engine types, diagnostics, overhaul, tuning Transmission: Manual and Automatic transmission service, overhaul, diagnostics Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) systems, differentials, axles Suspension: Front and rear suspension components, alignment, shock absorbers, struts Brakes: Brake system components, hydraulic systems, ABS, parking brake Steering: Power steering system, steering column, rack and pinion Electrical: Complete electrical system, wiring diagrams, ignition, lighting, charging system Body And Chassis: Body panels, doors, interior trim, chassis components, rust repair HVAC: Heating, Ventilation, and Air Conditioning system Fuel System: Fuel tank, pump, injectors, fuel lines Cooling System: Radiator, water pump, thermostat, cooling fans Exhaust System: Exhaust manifolds, catalytic converter, mufflers Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based diagnosis Repair: Component replacement, overhaul procedures, assembly/disassembly Diagnostics: OBD-II diagnostics, specific system diagnostics Electrical Repair: Wiring harness repair, component testing, sensor diagnosis Body Repair: Panel replacement, dent repair, rust prevention and repair Technical Depth Depth: Comprehensive: From basic maintenance to complete engine/transmission rebuilds, detailed diagnostic procedures 📊 Manual Specifications File Format Compatibility: Compatible with all PDF readers Print Quality Quality: High-resolution, clear text and diagrams Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Options: 1.6L (4G18), 2.0L (4G63, 4G64, 4G63T), 2.4L (4G69) Performance 2.0L 4G63T Evolution Power: Approx. 270-280 hp (depending on specific Evolution model and market) 2.0L 4G63 Non Evo Power: Approx. 120-135 hp 2.4L 4G69 Power: Approx. 160-165 hp Fuel System Injection Type: Electronic Fuel Injection (EFI) Engine Management ECM: Engine Control Module (ECM) with various sensor inputs (MAP, MAF, O2, Knock, Crank/Cam Position) 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 4-speed automatic (INVECS-II) Features Evolution Transmission: 6-speed manual (Getrag) for Evolution models Drivetrain Options Drivetrain: FWD standard, AWD available on select models (Ralliart, Evolution) 📐 Dimensions Exterior Length Sedan: Approx. 4,510 mm (177.6 in) Width: Approx. 1,740 mm (68.5 in) Height: Approx. 1,415 mm (55.7 in) for sedan Weights Curb Weight Est: 1,200 - 1,500 kg (2,645 - 3,300 lbs) depending on model/drivetrain 🛡️ Safety Features Ratings NHTSA Ratings Est: Generally Good in front/side impacts, variable in rear based on year/testing protocols. Active Features ABS: Standard on most trims, standard on Evolution models Traction Control: Available on select trims, standard on Evolution models Electronic Stability Control: Available on later models and Evolution variants Passive Features Airbags: Front airbags standard, side airbags and curtain airbags available on higher trims/later years 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with available Rockford Fosgate premium audio system on some trims. Navigation: Optional factory navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard on most models. Connectivity Power Accessories: Power windows, power locks, power mirrors standard on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type. Engine Oil Filter Replacement: With every oil change. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km). Spark Plug Replacement: Typically 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper, platinum, iridium). Timing Belt Replacement: For 4G63/4G64 engines: 60,000 - 100,000 miles (96,000 - 160,000 km). Critical for interference engines. Fluid Specifications Engine Oil Viscosity: SAE 5W-30 or 5W-40 (API SM or SN rated, check manual for specific application). Coolant Type: Ethylene glycol based, Asian vehicle specific coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant). Transmission Fluid Atf: Mitsubishi SP II or SP III for automatic transmissions. Manual Transmission Fluid: GL-4 or GL-5 specification gear oil, typically 75W-90. Known Issues Clutch Wear: Can wear prematurely with aggressive driving, especially on manual transmissions. Engine Mounts: Can degrade over time leading to vibration. Wheel Bearings: Rear wheel bearings can be a point of failure, particularly on higher mileage vehicles. Exhaust Manifold Cracks: Common on some 4G6x engines, especially the 4G63T. Ac Compressor Clutch: Can fail over time. 📚 Vehicle History Brand Heritage Mitsubishi Motors: Established Japanese automaker with a...