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2000 Aprilia RSV Mille Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics. Value Proposition Cost Saving: Inexpensive way to keep your vehicle working properly and save on labor costs. Key Features Instruction Style: Step-by-step instructions for efficient and correct job completion. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Delivery Delivery Method: Instant Download Printability Print Status: All pages are printable 📖 Manual Coverage Systems Covered Engine: Complete engine service, disassembly, assembly, and component testing. Fuel System: Fuel injection system, fuel pump, injectors, regulators, and related components. Cooling System: Radiator, coolant flow, water pump, thermostat, hoses, and fan operation. Electrical System: Wiring diagrams, ignition system, charging system, lighting, starter, battery, and electronic control units (ECUs). Chassis Parts: Frame, suspension (front and rear), steering, wheels, and braking system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general upkeep. Repair: Detailed step-by-step repair procedures for all major components and systems. Troubleshooting: Diagnostic procedures, common issues, and solutions for performance problems. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete disassembly and reassembly. Diagrams Illustrations Quality: Top quality diagrams and highly detailed exploded pictures. 📊 Manual Specifications File Quality PDF Quality: High resolution, sharp text and graphics. Requirements Software Requirements: Adobe PDF Reader & WinZip (or equivalent unzipping software). Binding Type Binding Type: Digital (Not Applicable for PDF) Paper Type Paper Type: Digital (Not Applicable for PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled Displacement Displacement: 998 cc Bore X Stroke Bore X Stroke: 97 mm x 67.5 mm Compression Ratio Compression Ratio: 10.3:1 Valvetrain Valvetrain: DOHC, 4 valves per cylinder Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Ignition System Ignition Type: Digital CDI with electronic advance Lubrication Lubrication System: Wet sump Cooling System Cooling Type: Liquid-cooled Performance Spec Peak Horsepower: Approximately 130-135 HP (exact figures vary by region and dyno testing) Peak Torque: Approximately 70-72 lb-ft (exact figures vary by region and dyno testing) 🔧 Transmission Gearbox Transmission Type: 6-speed, constant mesh Clutch Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive Final Drive Type: O-ring sealed chain 📐 Dimensions Weights Dry Weight: Approximately 197 kg (434 lbs) Wet Weight: Approximately 213 kg (470 lbs) (with all fluids) Dimensions Length: 2050 mm (80.7 in) Width: 720 mm (28.3 in) Height: 1150 mm (45.3 in) Wheelbase: 1410 mm (55.5 in) Seat Height: 810 mm (31.9 in) Fuel Capacity Fuel Tank Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Braking System Front Brakes: Dual 320 mm discs, radial-mount 4-piston calipers (e.g., Brembo) Rear Brakes: Single 220 mm disc, 2-piston caliper Wheels Tires Front Wheel: 3.50 x 17 inch cast aluminum Front Tire Size: 120/70 ZR17 Rear Wheel: 5.50 x 17 inch cast aluminum Rear Tire Size: 190/50 ZR17 Suspension Front Suspension: 43mm upside-down telescopic fork (e.g., Showa), fully adjustable Rear Suspension: Monoshock with progressive linkage, fully adjustable 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, LCD display for odometer, trip meters, engine temperature, clock, and warning lights. Engine Management ECU: Engine Control Unit (ECU) managing fuel injection and ignition timing. Lighting Headlight Type: Dual Halogen headlights. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals (typically every 4,000-6,000 miles or annually). Major Service Interval: Refer to manual for specific mileage/time intervals for valve clearance checks, spark plug replacement, etc. Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil, e.g., SAE 10W-40 API SG/SH or JASO MA. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water). Brake Fluid Type: DOT 4 or DOT 5.1 (refer to specific recommendations in manual for clutch and brake systems). Clutch Fluid Type: Refer to manual for specific clutch fluid type (often same as brake fluid, e.g., DOT 4). Known Issues Common Wear Items: Clutch plates, chain and sprockets, fork seals, rear shock absorber components. Potential Electrical Issues: Wiring harness chafing, regulator/rectifier failure (common on many bikes of this era). Fuel System Considerations: Injector cleaning, fuel pressure regulator maintenance. Spark Plugs Spark Plug Type: Refer to manual for specific spark plug type and gap (e.g., NGK CR9EB). Filters Oil Filter Part Number: Refer to manual for exact part number, common aftermarket numbers include Hiflofiltro HF303 or K&N KN-138. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles. Model Evolution Rsv Mille Introduction: The RSV Mille was Aprilia's first large-displacement sportbike, launched in 1998, designed to compete in the superbike market. The 2000 model represents an early iteration of this highly capable machine. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Model Reputation: The RSV...
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Sku: 134174
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2000 Aprilia RSV Mille Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Year:
2000
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics.
Value Proposition
Cost Saving:
Inexpensive way to keep your vehicle working properly and save on labor costs.
Key Features
Instruction Style:
Step-by-step instructions for efficient and correct job completion.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
Printability
Print Status:
All pages are printable
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, disassembly, assembly, and component testing.
Fuel System:
Fuel injection system, fuel pump, injectors, regulators, and related components.
Cooling System:
Radiator, coolant flow, water pump, thermostat, hoses, and fan operation.
Electrical System:
Wiring diagrams, ignition system, charging system, lighting, starter, battery, and electronic control units (ECUs).
Chassis Parts:
Frame, suspension (front and rear), steering, wheels, and braking system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and general upkeep.
Repair:
Detailed step-by-step repair procedures for all major components and systems.
Troubleshooting:
Diagnostic procedures, common issues, and solutions for performance problems.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete disassembly and reassembly.
Diagrams Illustrations
Quality:
Top quality diagrams and highly detailed exploded pictures.
📊 Manual Specifications
File Quality
PDF Quality:
High resolution, sharp text and graphics.
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (or equivalent unzipping software).
Binding Type
Binding Type:
Digital (Not Applicable for PDF)
Paper Type
Paper Type:
Digital (Not Applicable for PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled
Displacement
Displacement:
998 cc
Bore X Stroke
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio
Compression Ratio:
10.3:1
Valvetrain
Valvetrain:
DOHC, 4 valves per cylinder
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Ignition System
Ignition Type:
Digital CDI with electronic advance
Lubrication
Lubrication System:
Wet sump
Cooling System
Cooling Type:
Liquid-cooled
Performance Spec
Peak Horsepower:
Approximately 130-135 HP (exact figures vary by region and dyno testing)
Peak Torque:
Approximately 70-72 lb-ft (exact figures vary by region and dyno testing)
🔧 Transmission
Gearbox
Transmission Type:
6-speed, constant mesh
Clutch
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive
Final Drive Type:
O-ring sealed chain
📐 Dimensions
Weights
Dry Weight:
Approximately 197 kg (434 lbs)
Wet Weight:
Approximately 213 kg (470 lbs) (with all fluids)
Dimensions
Length:
2050 mm (80.7 in)
Width:
720 mm (28.3 in)
Height:
1150 mm (45.3 in)
Wheelbase:
1410 mm (55.5 in)
Seat Height:
810 mm (31.9 in)
Fuel Capacity
Fuel Tank Capacity:
21 liters (5.5 US gal)
🛡️ Safety Features
Braking System
Front Brakes:
Dual 320 mm discs, radial-mount 4-piston calipers (e.g., Brembo)
Rear Brakes:
Single 220 mm disc, 2-piston caliper
Wheels Tires
Front Wheel:
3.50 x 17 inch cast aluminum
Front Tire Size:
120/70 ZR17
Rear Wheel:
5.50 x 17 inch cast aluminum
Rear Tire Size:
190/50 ZR17
Suspension
Front Suspension:
43mm upside-down telescopic fork (e.g., Showa), fully adjustable
Rear Suspension:
Monoshock with progressive linkage, fully adjustable
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, LCD display for odometer, trip meters, engine temperature, clock, and warning lights.
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel injection and ignition timing.
Lighting
Headlight Type:
Dual Halogen headlights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals (typically every 4,000-6,000 miles or annually).
Major Service Interval:
Refer to manual for specific mileage/time intervals for valve clearance checks, spark plug replacement, etc.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, e.g., SAE 10W-40 API SG/SH or JASO MA.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to specific recommendations in manual for clutch and brake systems).
Clutch Fluid Type:
Refer to manual for specific clutch fluid type (often same as brake fluid, e.g., DOT 4).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, rear shock absorber components.
Potential Electrical Issues:
Wiring harness chafing, regulator/rectifier failure (common on many bikes of this era).
Fuel System Considerations:
Injector cleaning, fuel pressure regulator maintenance.
Spark Plugs
Spark Plug Type:
Refer to manual for specific spark plug type and gap (e.g., NGK CR9EB).
Filters
Oil Filter Part Number:
Refer to manual for exact part number, common aftermarket numbers include Hiflofiltro HF303 or K&N KN-138.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles.
Model Evolution
Rsv Mille Introduction:
The RSV Mille was Aprilia's first large-displacement sportbike, launched in 1998, designed to compete in the superbike market. The 2000 model represents an early iteration of this highly capable machine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Reputation:
The RSV Mille was widely praised for its excellent handling, powerful V-twin engine, and premium Italian styling, establishing Aprilia as a serious contender in the liter-class sportbike segment.
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