Best Ssangyong Rexton 2001 2002 2003 Service Repair Workshop Manual # SELLING

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation Generation: First Generation (Y200) Codes Chassis Code: Y200 Production Start Year: 2001 Production End Year: 2003 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, often positioned as a budget-friendly alternative in its segment. Competitive Analysis Primary Competitors: Hyundai Terracan, Mitsubishi Pajero Sport, Kia Sorento, Ford Everest, Nissan X-Terra Key Features Platform Basis: Based on the SsangYong Musso chassis, offering robust body-on-frame construction. Powertrain Options: Primarily known for its Mercedes-Benz derived diesel engines. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Factory Service Repair Workshop Manual Page Count Estimated Page Count: Hundreds of pages (exact count not specified but described as 'MASSIVE') Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Exhaust System Chassis: Suspension, Steering, Brakes, Wheels and Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, Audio System, HVAC Controls Body: Body Panels, Doors, Glass, Interior Trim, Exterior Trim Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation Repair: Component Removal and Installation, Adjustment Procedures, Rebuild Procedures Diagnostics: Wiring Diagrams, Component Testing, Sensor Data Interpretation Technical Depth Depth Of Information: Professional-grade, step-by-step instructions, detailed photos, exploded diagrams, torque specifications, and diagnostic flowcharts. Target Audience: Professional Mechanics, Technicians, and advanced DIY enthusiasts. 📊 Manual Specifications File Format PDF Compatibility: Fully compatible with Adobe PDF Reader on all Windows and MAC computers. Print Quality Printability: Fully printable; individual pages or the entire manual can be printed. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Quality: Digital; print quality dependent on user's printer Licensing Usage License: Lifetime use on unlimited computers; no expiry...

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Type: Car

Verkoper:

Sku: 511691

Collecties: ALL Ssangyong

Beschikbaarheid: 9999 Op voorraad

Labels: 2001 2002 2003 Car Cars Rexton Ssangyong

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton

Generation

Generation:

First Generation (Y200)

Codes

Chassis Code:

Production Start Year:

Production End Year:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV, often positioned as a budget-friendly alternative in its segment.

Competitive Analysis

Primary Competitors:

Hyundai Terracan, Mitsubishi Pajero Sport, Kia Sorento, Ford Everest, Nissan X-Terra

Key Features

Platform Basis:

Based on the SsangYong Musso chassis, offering robust body-on-frame construction.

Powertrain Options:

Primarily known for its Mercedes-Benz derived diesel engines.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Complete Factory Service Repair Workshop Manual

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified but described as 'MASSIVE')

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Digital Delivery:

Instant Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain, Fuel System, Exhaust System

Chassis:

Suspension, Steering, Brakes, Wheels and Tires

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, Audio System, HVAC Controls

Body:

Body Panels, Doors, Glass, Interior Trim, Exterior Trim

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Troubleshooting:

Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation

Repair:

Component Removal and Installation, Adjustment Procedures, Rebuild Procedures

Diagnostics:

Wiring Diagrams, Component Testing, Sensor Data Interpretation

Technical Depth

Depth Of Information:

Professional-grade, step-by-step instructions, detailed photos, exploded diagrams, torque specifications, and diagnostic flowcharts.

Target Audience:

Professional Mechanics, Technicians, and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

PDF Compatibility:

Fully compatible with Adobe PDF Reader on all Windows and MAC computers.

Print Quality

Printability:

Fully printable; individual pages or the entire manual can be printed.

Binding Type

Binding:

Digital (PDF) - No physical binding

Paper Type

Paper Quality:

Digital; print quality dependent on user's printer

Licensing

Usage License:

Lifetime use on unlimited computers; no expiry dates or renewal fees.

Requirements

Software Requirements:

Adobe PDF Reader and WinZip (for potential archive extraction).

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

OM602.945 (Diesel, 5-cylinder, turbocharged)

Displacement:

2.9 Liters (2874 cc)

Bore X Stroke:

89.0 mm x 92.4 mm

Performance

Horsepower Output:

120 PS (88 kW) @ 3800 rpm (approx.)

Torque Output:

250 Nm (184 lb-ft) @ 2000 rpm (approx.)

Fuel System

Injection System:

Bosch VE Rotary Injection Pump, Indirect Injection

Cooling System

Cooling Type:

Liquid-cooled, pressurized system

Engine Management

ECU Type:

Engine Control Module (ECM) managing fuel injection, ignition timing (for diesel), and emissions controls.

Engine Components

Turbocharger:

Garrett or similar fixed-geometry turbocharger

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (Mercedes-Benz sourced, e.g., 722.6 series)

Features

Drivetrain:

Part-time 4WD system with electronic or manual transfer case engagement.

Fluid Specifications

Manual Transmission Fluid:

GL-4 or GL-5 rated gear oil (e.g., 75W-90 or 80W-90)

Automatic Transmission Fluid:

MB 236.14 (or equivalent specification for the 722.6 transmission)

📐 Dimensions

Exterior

Length:

Approx. 4,715 mm (185.6 inches)

Width:

Approx. 1,865 mm (73.4 inches)

Height:

Approx. 1,780 mm (70.1 inches)

Wheelbase:

Approx. 2,820 mm (111.0 inches)

Weights

Curb Weight:

Approx. 1,900 - 2,100 kg (4,189 - 4,630 lbs), varies by configuration

Gross Vehicle Weight Rating:

Approximately 2,600 - 2,700 kg

Cargo

Cargo Volume Behind Second Row:

Approximately 732 liters (25.8 cubic feet) (estimated)

Cargo Volume With Second Row Folded:

Approximately 1,800 - 2,000 liters (63.6 - 70.6 cubic feet) (estimated)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not widely tested by independent agencies like NHTSA or IIHS for this specific generation and market. Likely varied by region.

Active Features

Anti-lock Braking System (ABS) usually standard or optional.

Traction Control:

Traction Control System (TCS) may be available on higher trims or later models.

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags may be optional.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

Chassis Design

Frame Construction:

Body-on-frame construction, providing robustness and towing capability.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player, typically 4-6 speakers. Options for cassette players in early models.

Display:

Simple digital or analog displays for climate control and basic vehicle information.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Auxiliary Inputs:

Rarely present; often limited to analog inputs if available on aftermarket head units.

🔧 Maintenance

Service Intervals

Oil Change Interval Diesel:

Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions.

Air Filter Replacement:

Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.

Fuel Filter Replacement Diesel:

Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km).

Timing Belt Replacement:

Crucial for the OM602 engine. Typically 60,000 - 100,000 miles (96,000 - 160,000 km) or 5-7 years. Critical to verify exact interval in the manual.

Fluid Specifications

Engine Oil Type:

Diesel Engine Oil: API CF or higher, ACEA B3/B4 specification. Viscosity grade typically 5W-40 or 10W-40.

Engine Oil Capacity:

Approximately 7.5 - 8.0 liters (7.9 - 8.5 US quarts), including filter.

Coolant Type:

Ethylene glycol-based coolant (e.g., Mercedes-Benz approved G48 or equivalent).

Known Issues

Glow Plugs:

Potential for premature failure or slow operation, affecting cold starts.

Vacuum Lines:

Degradation of vacuum hoses can lead to issues with turbocharger control, EGR, and other systems.

Fuel Injection Pump:

Bosch VE pump can be sensitive to fuel quality and may require recalibration or seal replacement over time.

Rear Main Seal:

Occasional leaks from the rear main crankshaft seal.

📚 Vehicle History

Brand Heritage

Ssangyong Background:

SsangYong Motor Company is a South Korean manufacturer, historically known for its SUV and commercial vehicle production, often leveraging Mercedes-Benz technology.

Model Evolution

Rexton Genesis:

The Rexton (Y200) was SsangYong's flagship SUV, launched to compete in the growing global SUV market. It replaced the Musso and was designed to offer a blend of luxury, utility, and off-road capability.

Production

Manufacturing Locations:

Primarily manufactured in South Korea.

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

Specific awards for the 2001-2003 Rexton are not prominently documented. The brand has historically focused on value and ruggedness rather than critical acclaim in passenger car segments.