2001-2002 Mitsubishi Pajero Montero Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Montero Model Years Covered: 2001-2002 Codes Platform Code: NS/NT/NW 👋 Introduction Market Position Segment: Mid-size SUV (Sport Utility Vehicle) Usp: Rugged off-road capability, comfortable on-road manners, spacious interior Competitive Analysis Key Competitors: Toyota 4Runner, Ford Explorer, Jeep Grand Cherokee, Nissan Pathfinder Key Features Off Road Systems: Available Super Select 4WD-II system with locking center differential and low-range gearing Interior Comfort: Spacious seating for up to seven passengers (optional third row), premium interior materials Powertrain Options: Smooth and powerful V6 engines, robust automatic and manual transmissions 📋 Manual Details Coverage Areas Primary Market: North America (for Montero), Global (for Pajero) Engine Variants Covered: 3.5L V6 (6G74), 3.8L V6 (6G75) Chassis Types Covered: Short Wheelbase (SWB) / 2-Door, Long Wheelbase (LWB) / 4-Door Transmission Types Covered: 4-Speed Automatic, 5-Speed Manual Page Count Estimated Page Count: 1500-2000+ (comprehensive factory manual) Manual Type Type: Factory Service Manual (FSM) Function: Diagnosis, Repair, Maintenance, Overhaul, Wiring Diagrams Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, lubrication system, cooling system, timing system, intake/exhaust manifolds Engine Performance: Fuel injection system (MPI), ignition system, emission control systems (EGR, PCV), turbocharger (if applicable), engine control module (ECM) diagnostics Transmission Drivetrain: Automatic transmission (INVECS-II), manual transmission, transfer case (Super Select 4WD-II), drive shafts, axles, differentials Brakes: Front/rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake system Suspension Steering: Front independent suspension (double wishbone), rear multi-link suspension, power steering system, steering column, wheel alignment specifications Electrical Electronics: Battery, charging system (alternator), starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, immobilizer HVAC: Air conditioning system, heater, ventilation, blower motor, climate control modules Body Chassis: Frame, body panels, doors, hood, tailgate, bumpers, interior trim, glass, seals Safety Restraint: Airbag system (SRS), seat belt systems Wheels Tires: Wheel specifications, tire pressure recommendations, rotation procedures Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Troubleshooting Diagnostics: OBD-II diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing procedures, wiring harness continuity checks Repair Procedures: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair Installation Procedures: Component replacement, accessory installation guidelines Specifications Data: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters Technical Depth Depth Level: Comprehensive (from basic fluid changes to complete engine/transmission rebuilds) Diagnostic Capabilities: Advanced diagnostic strategies, sensor data interpretation, actuator testing Wiring Diagrams: Detailed electrical circuit diagrams for all systems 📊 Manual Specifications File Format Searchability: Searchable text for quick information retrieval Compatibility: Compatible with most PDF readers (Adobe Acrobat, etc.) Print Quality Resolution: High-resolution scans for clear diagrams and text Readability: Designed for readability on screen and for potential printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 6G74 Displacement 1: 3.5 liters (3497 cc) Configuration 1: SOHC V6 Horsepower 1: Approximately 197-200 hp @ 5000-5200 rpm Torque 1: Approximately 225-230 lb-ft @ 3500-4000 rpm Bore Stroke 1: 91.1 mm x 87.4 mm Compression Ratio 1: 8.9:1 Engine Variants Engine Code 2: 6G75 Displacement 2: 3.8 liters (3828 cc) Configuration 2: SOHC V6 (later models may have MIVEC) Horsepower 2: Approximately 215-230 hp @ 5000-5200 rpm Torque 2: Approximately 245-255 lb-ft @ 3750-4000 rpm Performance Fuel Type: Unleaded Gasoline (87 Octane Recommended) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil-near-plug (CNP) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (INVECS-II) Optional Transmission Type: 5-Speed Manual Features Automatic Features: Sport Mode, Winter Mode Transfer Case: Super Select 4WD-II system Transfer Case Modes: 2H (2WD High), 4H (4WD High), 4HLC (4WD High with Locked Center Differential), 4LLC (4WD Low with Locked Center Differential) 📐 Dimensions Exterior Length Lwb: Approx. 189.1 inches (4803 mm) Width: Approx. 71.3 inches (1811 mm) Height: Approx. 71.1 inches (1806 mm) Wheelbase Lwb: Approx. 109.4 inches (2780 mm) Interior Passenger Capacity: 5-7 passengers Cargo Cargo Volume Behind 2Nd Row: Varies by configuration, substantial for its class Weights Curb Weight Approx: 4400-4800 lbs (2000-2180 kg) Towing Capacity Approx: 5000 lbs (2268 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 Star (for 4-door models) Active Features ABS: Standard Ebd: Standard Traction Control: Optional/Available on some trims Passive Features Airbags: Driver and front passenger airbags standard Seatbelts: 3-point front and rear seat belts, pre-tensioners for front belts Frame Construction: Body-on-frame construction for durability and off-road integrity 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio systems (e.g., Rockford Fosgate on higher trims) Navigation: Optional factory or aftermarket navigation systems Driver Assistance Cruise Control: Standard Stability Control: Available on some later models or higher trims Connectivity Power Accessories: Power windows, power...
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