🏷️ Basic Information Identification Make: Rover / MG Model: 25 / ZR Production Years Covered: 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Target Audience: DIY car owners and independent repair shops looking to service and repair Rover 25 and MG ZR vehicles Competitive Analysis Value Proposition: Cost savings by enabling owners to perform their own maintenance and repairs, detailed step-by-step instructions with visual aids Key Features Ease Of Use: User-friendly interface, simple to navigate, easy to follow instructions Comprehensive Coverage: Covers all aspects of servicing, repair, and maintenance for the specified models and years Visual Aid: Includes pictures and wiring diagrams for clarity 📋 Manual Details Coverage Areas Vehicle Models Covered: All Rover 25 and MG ZR variants Engine Types Covered: All engine types Page Count Estimated Page Count: N/A (Digital Download) Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (petrol and diesel), transmission (manual and automatic), clutch, exhaust system, fuel system, cooling system, ignition system Chassis: Brakes, steering, suspension (front and rear), wheels, tires, body structure Electrical: Engine management, lighting, instrumentation, power accessories, infotainment, safety systems (ABS, airbags) Bodywork: Exterior panels, interior trim, doors, windows, HVAC system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement Major Repairs: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical diagnostics and repair Troubleshooting: Diagnostic procedures for common faults, fault code interpretation, step-by-step troubleshooting guides Technical Specifications: Torque settings, fluid capacities and types, component dimensions, alignment specifications Technical Depth Depth Of Coverage: In-depth, professional quality, covering all areas of repair and servicing 📊 Manual Specifications File Format Digital Format: PDF Accessibility: Viewable on PC, MAC, Tablets, and Smartphones Searchability: Likely searchable text within PDF (typical for professional manuals) Print Quality Digital Quality: Professional quality, includes pictures and wiring diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Common: K-Series (e.g., 1.4L, 1.6L, 1.8L petrol), L-Series (e.g., 2.0L diesel) Performance Power Output Range: Approximately 75-160 bhp depending on engine variant (e.g., 1.4i, 1.6i, 1.8 VVC, ZR 160) Torque Range: Varies by engine, generally 120-180 Nm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol, direct injection for diesel Engine Management ECU Type Common: Likely Lucas or Siemens ECU systems, specific part numbers would be detailed in the manual 🔧 Transmission Standard Manual Transmission Types: PG1 manual gearbox, R65 manual gearbox (depending on engine and model) Optional Automatic Transmission Types: Likely JATCO 3-speed or 4-speed automatic (less common) Features Clutch Type: Hydraulically operated dry single-plate clutch Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 75W-90 or 80W-90 (specific grade and capacity in manual) Automatic Transmission Fluid: Dexron III/Mercon or equivalent (specific grade and capacity in manual) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Wheelbase: Approx. 2520 mm Length: Approx. 4033 mm Width: Approx. 1690 mm Height: Approx. 1410 mm Weights Kerb Weight Range: Approx. 1100 - 1250 kg, depending on engine and specification 🛡️ Safety Features Ratings Euro Ncap Rating: 3-star (for models tested, specific year variants may differ) Active Features Braking System: Front ventilated discs, rear solid discs or drums. ABS available on higher trims/optional. Traction Control: Optional on some higher-performance models (e.g., MG ZR 160). Passive Features Airbags: Driver and front passenger airbags standard. Side airbags optional on some models. Seatbelts: Pre-tensioned front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with steering wheel controls on higher trims. Aftermarket upgrades common. Navigation: Rarely factory fitted, typically aftermarket additions. Driver Assistance Cruise Control: Optional on some higher-spec models. Connectivity Bluetooth: Not typically factory fitted for this era; aftermarket solutions are available. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact schedule) Oil Change Interval Diesel: Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact schedule) Timing Belt Replacement: Critical for K-Series engines; typically every 60,000-80,000 miles or 5 years. Refer to manual for specific intervals and procedures. Fluid Specifications Engine Oil Grade Petrol: Typically 5W-30 or 10W-40, API SL/SM, ACEA A3/B3 (verify with manual) Engine Oil Grade Diesel: Typically 5W-30 or 10W-40, API CF/CG-4, ACEA B3/B4 (verify with manual) Coolant Type: Ethylene Glycol based, OAT (Organic Acid Technology) or HOAT (Hybrid OAT), typically blue or pink. Refer to manual for specific type and capacity. Known Issues K Series Head Gasket: Infamous for head gasket failures due to original design. Manual will detail inspection and replacement procedures. L Series Diesel Glow Plugs: Potential for glow plug issues, affecting cold starting. Rust And Corrosion: Common in older vehicles, particularly around wheel arches and sills. 📚 Vehicle History Brand Heritage...