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Aprilia RST Mille 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2001 Generation Generation Designation: First Generation (RP) Codes Chassis Code: RP 👋 Introduction Market Position Market Position: The Aprilia RST Mille (or SL1000 Mille) was positioned as a premium sport-touring motorcycle, blending potent performance with long-distance comfort and handling characteristics. It competed with other European and Japanese sport-touring machines of its era. Competitive Analysis Competitive Analysis: Competitors included models like the Honda VFR800, Yamaha YZF1000R Thunderace, Suzuki TL1000S/R, Ducati 916/996, and various BMW R-series models. The Mille distinguished itself with its V-twin engine, advanced chassis, and distinctive Italian styling. Key Features Key Features: Rotax 60-degree V-twin engine, aluminum twin-spar frame, sophisticated suspension, high-performance braking system, aerodynamic fairing, comfortable riding position for a sportbike. 📋 Manual Details Coverage Areas Coverage Areas: Complete factory service and repair Page Count Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Cooling System, Ignition System, Lubrication System, Exhaust System, Transmission, Clutch, Suspension, Steering, Brakes (Front & Rear), Wheels & Tires, Electrical System (Wiring Diagrams, Lighting, Ignition, Charging), Frame, Bodywork, Fairings, Instrumentation, Chassis Components, Routine Maintenance, Troubleshooting, Diagnostics, Specifications Procedures Included Procedures Included: Complete disassembly and reassembly of all major components, engine tuning, carburetor adjustment (if applicable), suspension setup, brake bleeding, electrical system troubleshooting, fault finding, component testing, torque specifications, maintenance procedures, scheduled service items, fluid changes, filter replacements Technical Depth Technical Depth: Comprehensive; covers everything from basic maintenance and adjustments to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans, suitable for clear printing of all pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, Four-stroke Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 10.8:1 Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 130 hp @ 9500 rpm Torque: Approx. 100 Nm @ 7500 rpm Fuel System Fuel Induction: Fuel Injection (Weber Marelli, later Keihin) Fuel Type: Unleaded gasoline (95 RON recommended) Engine Codes Engine Code Example: AP801A 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Features Clutch Type: Hydraulic-actuated, wet multi-plate Final Drive: O-ring sealed chain Fluid Specifications Transmission Fluid Type: API GL-4, SAE 75W-90 (Manual specifies for gearbox, check specific appendix for clutch hydraulic fluid) 📐 Dimensions Exterior Length: Approx. 2135 mm Width: Approx. 790 mm Height: Approx. 1210 mm Wheelbase: Approx. 1430 mm Weights Dry Weight: Approx. 195 kg Wet Weight: Approx. 220 kg (fully fueled) Fuel Capacity: 23 Liters (including 4-liter reserve) Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 180/55 ZR17 Wheels Wheel Type: Cast aluminum Bolt Pattern: N/A (integrated hubs) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is primarily determined by rider skill and adherence to traffic laws. Specific crash ratings as per automotive standards are not applicable. Active Features Active Safety Features: Dual 320mm front discs with 4-piston calipers, Single 220mm rear disc with 2-piston caliper, High-performance braking system. Passive Features Passive Safety Features: Sturdy aluminum twin-spar frame for rigidity and crash protection, aerodynamic fairing designed to reduce rider fatigue and improve stability. 💡 Technology Features Infotainment Infotainment System: Basic analog and digital instrumentation. No advanced infotainment systems were featured on this model. Driver Assistance Driver Assistance Features: N/A (No electronic rider aids such as ABS or traction control were standard or optional on this model year). 🔧 Maintenance Service Intervals First Service: 1000 km or 1 month Subsequent Service Interval: Every 6000 km or 12 months, whichever comes first Fluid Specifications Engine Oil Type: SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA certified Engine Oil Capacity: Approx. 3.3 Liters (without filter change); Approx. 3.5 Liters (with filter change) Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (50% mixture with distilled water) Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (refer to specific manual chapter for clutch system) Known Issues Known Issues Common: Stator failures (charging system), regulator/rectifier issues, fuel pump problems, occasional electrical gremlins, tendency for cam chain tensioner to wear. The manual will provide diagnostic procedures for these and other potential issues. Filter Part Numbers Oil Filter Part Number Example: HF152 (HiFloFiltro) or equivalent Aprilia P/N (specific to model year) 📚 Vehicle History Brand Heritage Brand Heritage: Aprilia is an Italian manufacturer with a rich history in motorcycle racing, particularly in smaller displacement categories. This racing pedigree often influenced their road-going models, emphasizing performance and handling. Model Evolution Model Evolution Overview: The SL1000 Mille was Aprilia's first foray into the liter-class sport-touring segment. It was developed to compete with established players and showcase Aprilia's engineering capabilities. Key developments included the...
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Aprilia RST Mille 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RST Mille
Year:
2001
Generation
Generation Designation:
First Generation (RP)
Codes
Chassis Code:
RP
👋 Introduction
Market Position
Market Position:
The Aprilia RST Mille (or SL1000 Mille) was positioned as a premium sport-touring motorcycle, blending potent performance with long-distance comfort and handling characteristics. It competed with other European and Japanese sport-touring machines of its era.
Competitive Analysis
Competitive Analysis:
Competitors included models like the Honda VFR800, Yamaha YZF1000R Thunderace, Suzuki TL1000S/R, Ducati 916/996, and various BMW R-series models. The Mille distinguished itself with its V-twin engine, advanced chassis, and distinctive Italian styling.
Key Features
Key Features:
Rotax 60-degree V-twin engine, aluminum twin-spar frame, sophisticated suspension, high-performance braking system, aerodynamic fairing, comfortable riding position for a sportbike.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete factory service and repair
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Fuel System, Cooling System, Ignition System, Lubrication System, Exhaust System, Transmission, Clutch, Suspension, Steering, Brakes (Front & Rear), Wheels & Tires, Electrical System (Wiring Diagrams, Lighting, Ignition, Charging), Frame, Bodywork, Fairings, Instrumentation, Chassis Components, Routine Maintenance, Troubleshooting, Diagnostics, Specifications
Procedures Included
Procedures Included:
Complete disassembly and reassembly of all major components, engine tuning, carburetor adjustment (if applicable), suspension setup, brake bleeding, electrical system troubleshooting, fault finding, component testing, torque specifications, maintenance procedures, scheduled service items, fluid changes, filter replacements
Technical Depth
Technical Depth:
Comprehensive; covers everything from basic maintenance and adjustments to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans, suitable for clear printing of all pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, Four-stroke
Displacement:
998 cc
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio:
10.8:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 130 hp @ 9500 rpm
Torque:
Approx. 100 Nm @ 7500 rpm
Fuel System
Fuel Induction:
Fuel Injection (Weber Marelli, later Keihin)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Engine Codes
Engine Code Example:
AP801A
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Features
Clutch Type:
Hydraulic-actuated, wet multi-plate
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Fluid Type:
API GL-4, SAE 75W-90 (Manual specifies for gearbox, check specific appendix for clutch hydraulic fluid)
📐 Dimensions
Exterior
Length:
Approx. 2135 mm
Width:
Approx. 790 mm
Height:
Approx. 1210 mm
Wheelbase:
Approx. 1430 mm
Weights
Dry Weight:
Approx. 195 kg
Wet Weight:
Approx. 220 kg (fully fueled)
Fuel Capacity:
23 Liters (including 4-liter reserve)
Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
180/55 ZR17
Wheels
Wheel Type:
Cast aluminum
Bolt Pattern:
N/A (integrated hubs)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily determined by rider skill and adherence to traffic laws. Specific crash ratings as per automotive standards are not applicable.
Active Features
Active Safety Features:
Dual 320mm front discs with 4-piston calipers, Single 220mm rear disc with 2-piston caliper, High-performance braking system.
Passive Features
Passive Safety Features:
Sturdy aluminum twin-spar frame for rigidity and crash protection, aerodynamic fairing designed to reduce rider fatigue and improve stability.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog and digital instrumentation. No advanced infotainment systems were featured on this model.
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids such as ABS or traction control were standard or optional on this model year).
🔧 Maintenance
Service Intervals
First Service:
1000 km or 1 month
Subsequent Service Interval:
Every 6000 km or 12 months, whichever comes first
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA certified
Engine Oil Capacity:
Approx. 3.3 Liters (without filter change); Approx. 3.5 Liters (with filter change)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (50% mixture with distilled water)
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (refer to specific manual chapter for clutch system)
Known Issues
Known Issues Common:
Stator failures (charging system), regulator/rectifier issues, fuel pump problems, occasional electrical gremlins, tendency for cam chain tensioner to wear. The manual will provide diagnostic procedures for these and other potential issues.
Filter Part Numbers
Oil Filter Part Number Example:
HF152 (HiFloFiltro) or equivalent Aprilia P/N (specific to model year)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing, particularly in smaller displacement categories. This racing pedigree often influenced their road-going models, emphasizing performance and handling.
Model Evolution
Model Evolution Overview:
The SL1000 Mille was Aprilia's first foray into the liter-class sport-touring segment. It was developed to compete with established players and showcase Aprilia's engineering capabilities. Key developments included the adoption of the Rotax V-twin engine, which was also used in other Aprilia models.
Production
Production Years:
1998-2003 (for the Mille designation, followed by the Tuono and later RSV Mille)
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2001 model are not widely publicized, the Mille was generally well-received for its performance and handling, often praised in contemporary motorcycle reviews for its potent V-twin engine and capable chassis.
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