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BMW R850 R850C 2001 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R / R850C Year: 2001 Codes Chassis Code: R21 (R850R), R22 (R850C) 👋 Introduction Market Position Market Segment: Mid-size touring/standard motorcycle, known for comfort, reliability, and accessible performance. Competitive Analysis Competitors: Moto Guzzi California, Honda ST1100 (larger displacement), Yamaha FJR1300 (larger displacement), various Japanese inline-fours in a similar price bracket. Key Features Motorcycle Features: Boxer twin engine, Telelever front suspension, Paralever rear suspension, shaft drive, comfortable ergonomics, ABS availability. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, and maintenance for BMW R850R and R850C models Secondary Coverage: Troubleshooting, diagnostics, electrical systems, component overhaul Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive service manuals) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF) or Printed Book 📖 Manual Coverage Systems Covered Engine: Engine mechanical, fuel system (injection), ignition system, exhaust system, cooling system (air-cooled design) Transmission: Clutch, gearbox (5-speed), final drive (shaft drive) Brakes: Front and rear brake systems, hydraulic components, ABS (if equipped) Electrical: Wiring diagrams, lighting, starting system, charging system, instrumentation, ECU diagnostics Suspension: Front fork (Telelever), rear shock absorber (Paralever), adjustments Chassis: Frame, bodywork, seat, fuel tank, wheels, tires Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, valve adjustments, brake fluid flush, drive shaft lubrication Repair: Engine top-end rebuild, transmission overhaul, clutch replacement, fork seal replacement, brake caliper service Troubleshooting: Diagnostic flowcharts, common fault identification, electrical system diagnosis Diagnostics: ECU fault code reading, sensor testing, actuator testing Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics. 📊 Manual Specifications File Format Digital Format Features: Searchable text, bookmarked chapters, printable pages, hyperlinked sections (typical for high-quality PDFs) Print Quality Print Quality Description: High-resolution images and diagrams, clear text reproduction. Binding Type Printed Binding: Coil-bound or perfect-bound for durability in workshop environments. Paper Type Printed Paper Type: Heavy-duty, glossy or semi-gloss paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, flat-twin (boxer) engine Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 Valve Train: Overhead camshaft (SOHC), two valves per cylinder, pushrod actuated Performance Horsepower: Approximately 70 hp @ 7250 rpm (varies slightly by market/tuning) Torque: Approximately 73 Nm (54 lb-ft) @ 5500 rpm (varies slightly by market/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Tank Capacity: 23 Liters (5.0 Imperial Gallons / 6.1 US Gallons) Fluid Specifications Engine Oil Type: SAE 20W-50 or 10W-40, API SG or higher (BMW recommendation) Engine Oil Capacity: Approximately 3.0 Liters (with filter change) Final Drive Oil Type: SAE 80W-90 Hypoid Gear Oil (API GL-5) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh gearbox Clutch Type: Single dry plate, diaphragm spring clutch, hydraulically operated Features Drive System: Shaft drive to rear wheel via Paralever single-sided swingarm Gear Ratios: Manual will specify individual gear ratios and final drive ratio. 📐 Dimensions Exterior Length: 2230 mm (87.8 in) Width: 850 mm (33.5 in) (across handlebars) Height: 1370 mm (53.9 in) (seat height) Weights Dry Weight: Approximately 207 kg (456 lbs) Wet Weight: Approximately 230 kg (507 lbs) (with fluids and ready to ride) 🛡️ Safety Features Ratings Safety Features Overview: Focus on stable chassis, effective braking, and rider ergonomics. Active Features ABS: Optional BMW Integral ABS II (Anti-lock Braking System) on many models. Braking System Front: Dual 305 mm discs, 2-piston calipers Braking System Rear: Single 276 mm disc, 1-piston caliper Passive Features Lighting: Halogen headlight, LED taillight (typical) 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, trip meter, fuel level, temperature warning lights. No advanced infotainment. Driver Assistance ABS Availability: Optional ABS is a significant safety technology for its era. Connectivity Connectivity Features: None (no Bluetooth, USB, or smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Adjustment Interval: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Brake Fluid Flush: Every 2 years Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: Clutch wear, brake pad wear, fork seals (Telelever), fuel pump (rarely), starter motor brushes (over many miles). Specific Faults: ABS sensor issues (if equipped), fuel injector cleaning, rear shock absorber absorber life. 📚 Vehicle History Brand Heritage Bmw Motorcycle History: BMW has a long history of producing reliable boxer-twin motorcycles known for their touring capabilities and distinctive engineering. Model Evolution R850 Series Evolution: The R850 series was developed as a more accessible and slightly less powerful variant of the popular R1100/R1150 models, offering comparable engineering with a focus on user-friendliness and cost-effectiveness. Production Production Period: The R850R and R850C models were produced roughly...
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BMW R850 R850C 2001 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R / R850C
Year:
2001
Codes
Chassis Code:
R21 (R850R), R22 (R850C)
👋 Introduction
Market Position
Market Segment:
Mid-size touring/standard motorcycle, known for comfort, reliability, and accessible performance.
Competitive Analysis
Competitors:
Moto Guzzi California, Honda ST1100 (larger displacement), Yamaha FJR1300 (larger displacement), various Japanese inline-fours in a similar price bracket.
Key Features
Motorcycle Features:
Boxer twin engine, Telelever front suspension, Paralever rear suspension, shaft drive, comfortable ergonomics, ABS availability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, and maintenance for BMW R850R and R850C models
Secondary Coverage:
Troubleshooting, diagnostics, electrical systems, component overhaul
Page Count
Estimated Page Count:
Approximately 400-600 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) or Printed Book
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, fuel system (injection), ignition system, exhaust system, cooling system (air-cooled design)
Transmission:
Clutch, gearbox (5-speed), final drive (shaft drive)
Brakes:
Front and rear brake systems, hydraulic components, ABS (if equipped)
Electrical:
Wiring diagrams, lighting, starting system, charging system, instrumentation, ECU diagnostics
Suspension:
Front fork (Telelever), rear shock absorber (Paralever), adjustments
Chassis:
Frame, bodywork, seat, fuel tank, wheels, tires
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, valve adjustments, brake fluid flush, drive shaft lubrication
Repair:
Engine top-end rebuild, transmission overhaul, clutch replacement, fork seal replacement, brake caliper service
Troubleshooting:
Diagnostic flowcharts, common fault identification, electrical system diagnosis
Diagnostics:
ECU fault code reading, sensor testing, actuator testing
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics.
📊 Manual Specifications
File Format
Digital Format Features:
Searchable text, bookmarked chapters, printable pages, hyperlinked sections (typical for high-quality PDFs)
Print Quality
Print Quality Description:
High-resolution images and diagrams, clear text reproduction.
Binding Type
Printed Binding:
Coil-bound or perfect-bound for durability in workshop environments.
Paper Type
Printed Paper Type:
Heavy-duty, glossy or semi-gloss paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, flat-twin (boxer) engine
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valve Train:
Overhead camshaft (SOHC), two valves per cylinder, pushrod actuated
Performance
Horsepower:
Approximately 70 hp @ 7250 rpm (varies slightly by market/tuning)
Torque:
Approximately 73 Nm (54 lb-ft) @ 5500 rpm (varies slightly by market/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
23 Liters (5.0 Imperial Gallons / 6.1 US Gallons)
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-40, API SG or higher (BMW recommendation)
Engine Oil Capacity:
Approximately 3.0 Liters (with filter change)
Final Drive Oil Type:
SAE 80W-90 Hypoid Gear Oil (API GL-5)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox
Clutch Type:
Single dry plate, diaphragm spring clutch, hydraulically operated
Features
Drive System:
Shaft drive to rear wheel via Paralever single-sided swingarm
Gear Ratios:
Manual will specify individual gear ratios and final drive ratio.
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width:
850 mm (33.5 in) (across handlebars)
Height:
1370 mm (53.9 in) (seat height)
Weights
Dry Weight:
Approximately 207 kg (456 lbs)
Wet Weight:
Approximately 230 kg (507 lbs) (with fluids and ready to ride)
🛡️ Safety Features
Ratings
Safety Features Overview:
Focus on stable chassis, effective braking, and rider ergonomics.
Active Features
ABS:
Optional BMW Integral ABS II (Anti-lock Braking System) on many models.
Braking System Front:
Dual 305 mm discs, 2-piston calipers
Braking System Rear:
Single 276 mm disc, 1-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight (typical)
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, fuel level, temperature warning lights. No advanced infotainment.
Driver Assistance
ABS Availability:
Optional ABS is a significant safety technology for its era.
Connectivity
Connectivity Features:
None (no Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, fork seals (Telelever), fuel pump (rarely), starter motor brushes (over many miles).
Specific Faults:
ABS sensor issues (if equipped), fuel injector cleaning, rear shock absorber absorber life.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long history of producing reliable boxer-twin motorcycles known for their touring capabilities and distinctive engineering.
Model Evolution
R850 Series Evolution:
The R850 series was developed as a more accessible and slightly less powerful variant of the popular R1100/R1150 models, offering comparable engineering with a focus on user-friendliness and cost-effectiveness.
Production
Production Period:
The R850R and R850C models were produced roughly from 1996 to 2006, with the 2001 model year being a representative of this generation.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the R850R/C are not widely publicized, the BMW R-series boxer platform has consistently been recognized for reliability, engineering, and comfort in motorcycle reviews and rider surveys.
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