Mazda 626 Station Wagon 2001 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 Body Style: Station Wagon Year: 2001 Trim Level: All trims Generation Generation Code: GF/GW Codes Chassis Codes: GF (Sedan), GW (Wagon) 👋 Introduction Market Position Vehicle Segment: Mid-size station wagon Target Demographic: Families, individuals seeking practical and reliable transportation Competitive Analysis Key Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback, Ford Mondeo Wagon Key Features Vehicle Strengths: Reliability, spacious interior, comfortable ride, good fuel economy for its class, affordable maintenance Manual Value Proposition Diy Support: Empowers owners to perform routine maintenance and repairs, saving on labor costs and ensuring quality Diagnostic Aid: Provides the technical knowledge needed to accurately diagnose and resolve issues 📋 Manual Details Coverage Areas Language: English Manual Type: Service and Repair Manual Format: Downloadable Scope: Complete vehicle service and repair Page Count Estimated Pages: 1500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, connecting rods, lubrication system, cooling system, fuel system, ignition system Engine Performance: Engine management, emissions control, turbocharging (if applicable) Transmission Manual: Manual transmission assembly, clutch, shift mechanisms, maintenance Transmission Automatic: Automatic transmission assembly, torque converter, hydraulic control, maintenance Drivetrain: Front-wheel drive, axles, CV joints, differential Suspension: Front suspension (MacPherson struts, control arms), rear suspension (multi-link), springs, shock absorbers, anti-roll bars Steering: Power steering system, steering rack, steering column, alignment specifications Brakes: Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures Electrical System: Battery, charging system (alternator), starting system, ignition system, lighting, horns, power windows, power locks, central locking Body Electrical: Instrument cluster, gauges, warning lights, interior lighting, exterior lighting HVAC: Heating, Ventilation, and Air Conditioning system, refrigerant, components, diagnosis, repair Body And Frame: Body panels, doors, hood, tailgate, interior trim, structural components, corrosion prevention Safety Systems: Airbag system, seat belt pre-tensioners Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plugs, timing belt replacement, fluid checks and changes Troubleshooting: Diagnostic flowcharts, symptom-based diagnosis, common faults and solutions Engine Repair: Engine overhaul, head gasket replacement, piston ring replacement, valve adjustments Transmission Repair: Transmission rebuild, clutch replacement, gear synchronization repair Brake System Repair: Brake pad and rotor replacement, caliper service, master cylinder replacement, brake line repair, ABS component replacement Suspension And Steering Repair: Shock absorber and strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement Electrical Diagnostics: Wiring diagrams, component testing, starter/alternator testing, sensor diagnosis HVAC Service: Refrigerant charging, component replacement (compressor, condenser, evaporator), leak detection Bodywork And Trim: Door panel removal, seat removal, exterior trim replacement Exhaust System Repair: Muffler replacement, catalytic converter replacement, exhaust pipe repair Fuel System Service: Fuel pump replacement, fuel injector cleaning, fuel filter replacement Technical Depth Diagnostics: Advanced diagnostics with detailed troubleshooting trees and specifications Repair Procedures: Step-by-step repair instructions with torque specifications and component removal/installation guides Rebuilding: Comprehensive information for engine and transmission rebuilding Specifications: Detailed technical specifications for all vehicle systems and components 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for offline use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Physical Format If Applicable: N/A (Downloadable) Paper Type Physical Format If Applicable: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE Engine Displacement 1: 2.0 Liters (1991 cc) Engine Configuration 1: Inline 4-cylinder, DOHC Bore X Stroke 1: 83.0 mm x 92.0 mm Compression Ratio 1: 9.5:1 Horsepower 1: 118 hp @ 5500 rpm Torque 1: 126 lb-ft @ 4300 rpm Fuel Induction 1: Multi-point Fuel Injection (MPI) Ignition System 1: Electronic ignition, Distributorless Ignition System (DIS) Optional Engine Engine Code 2: GDE (Europe) Engine Displacement 2: 2.0 Liters (1991 cc) Diesel Engine Configuration 2: Inline 4-cylinder, DOHC, Turbocharged Diesel Horsepower 2: 90 hp @ 4000 rpm Torque 2: 130 lb-ft @ 2000 rpm Fuel System 2: Direct Injection (DI) Diesel Fuel System Fuel Type: Unleaded Gasoline (91+ Octane recommended for FS-DE) Fuel Tank Capacity: 64 Liters (16.9 US Gallons) 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 4-Speed Automatic Features Automatic Transmission Mode: Electronically controlled with Sport and Normal modes Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 Automatic Transmission Fluid: Mazda ATF JWS3309 (or equivalent) 📐 Dimensions Exterior Length: 4690 mm (184.6 inches) Width: 1755 mm (69.1 inches) Height: 1460 mm (57.5 inches) Wheelbase: 2615 mm (103.0 inches) Front Track: 1485 mm (58.5 inches) Rear Track: 1475 mm (58.1 inches) Ground Clearance: 150 mm (5.9 inches) Interior Passenger Volume: Approx. 2.8 m³ (99 cu ft) Cargo Cargo Volume Seats Up: Approx. 0.49 m³ (17.4 cu ft) Cargo Volume Seats Down: Approx. 1.58 m³ (55.8 cu ft) Weights Curb Weight Manual: Approx. 1375 kg (3031 lbs) Curb Weight Automatic: Approx. 1395 kg (3075 lbs) Gross Vehicle Weight Rating: Approx. 1880 kg (4145 lbs) Wheels And Tires Wheel Size: 15-inch or 16-inch...

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Type: Car

Verkoper:

Sku: 105039

Collecties: ALL Mazda

Beschikbaarheid: Op voorraad

Labels: 2001 626 Car Cars Mazda Misc Station Wagon

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Body Style:

Station Wagon

Year:

Trim Level:

All trims

Generation

Generation Code:

GF/GW

Codes

Chassis Codes:

GF (Sedan), GW (Wagon)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size station wagon

Target Demographic:

Families, individuals seeking practical and reliable transportation

Competitive Analysis

Key Competitors:

Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback, Ford Mondeo Wagon

Key Features

Vehicle Strengths:

Reliability, spacious interior, comfortable ride, good fuel economy for its class, affordable maintenance

Manual Value Proposition

Diy Support:

Empowers owners to perform routine maintenance and repairs, saving on labor costs and ensuring quality

Diagnostic Aid:

Provides the technical knowledge needed to accurately diagnose and resolve issues

📋 Manual Details

Coverage Areas

Language:

English

Manual Type:

Service and Repair Manual

Format:

Downloadable

Scope:

Complete vehicle service and repair

Page Count

Estimated Pages:

1500+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, connecting rods, lubrication system, cooling system, fuel system, ignition system

Engine Performance:

Engine management, emissions control, turbocharging (if applicable)

Transmission Manual:

Manual transmission assembly, clutch, shift mechanisms, maintenance

Transmission Automatic:

Automatic transmission assembly, torque converter, hydraulic control, maintenance

Drivetrain:

Front-wheel drive, axles, CV joints, differential

Suspension:

Front suspension (MacPherson struts, control arms), rear suspension (multi-link), springs, shock absorbers, anti-roll bars

Steering:

Power steering system, steering rack, steering column, alignment specifications

Brakes:

Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures

Electrical System:

Battery, charging system (alternator), starting system, ignition system, lighting, horns, power windows, power locks, central locking

Body Electrical:

Instrument cluster, gauges, warning lights, interior lighting, exterior lighting

HVAC:

Heating, Ventilation, and Air Conditioning system, refrigerant, components, diagnosis, repair

Body And Frame:

Body panels, doors, hood, tailgate, interior trim, structural components, corrosion prevention

Safety Systems:

Airbag system, seat belt pre-tensioners

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plugs, timing belt replacement, fluid checks and changes

Troubleshooting:

Diagnostic flowcharts, symptom-based diagnosis, common faults and solutions

Engine Repair:

Engine overhaul, head gasket replacement, piston ring replacement, valve adjustments

Transmission Repair:

Transmission rebuild, clutch replacement, gear synchronization repair

Brake System Repair:

Brake pad and rotor replacement, caliper service, master cylinder replacement, brake line repair, ABS component replacement

Suspension And Steering Repair:

Shock absorber and strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement

Electrical Diagnostics:

Wiring diagrams, component testing, starter/alternator testing, sensor diagnosis

HVAC Service:

Refrigerant charging, component replacement (compressor, condenser, evaporator), leak detection

Bodywork And Trim:

Door panel removal, seat removal, exterior trim replacement

Exhaust System Repair:

Muffler replacement, catalytic converter replacement, exhaust pipe repair

Fuel System Service:

Fuel pump replacement, fuel injector cleaning, fuel filter replacement

Technical Depth

Diagnostics:

Advanced diagnostics with detailed troubleshooting trees and specifications

Repair Procedures:

Step-by-step repair instructions with torque specifications and component removal/installation guides

Rebuilding:

Comprehensive information for engine and transmission rebuilding

Specifications:

Detailed technical specifications for all vehicle systems and components

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for offline use

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Physical Format If Applicable:

N/A (Downloadable)

Paper Type

Physical Format If Applicable:

N/A (Downloadable)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FS-DE

Engine Displacement 1:

2.0 Liters (1991 cc)

Engine Configuration 1:

Inline 4-cylinder, DOHC

Bore X Stroke 1:

83.0 mm x 92.0 mm

Compression Ratio 1:

9.5:1

Horsepower 1:

118 hp @ 5500 rpm

Torque 1:

126 lb-ft @ 4300 rpm

Fuel Induction 1:

Multi-point Fuel Injection (MPI)

Ignition System 1:

Electronic ignition, Distributorless Ignition System (DIS)

Optional Engine

Engine Code 2:

GDE (Europe)

Engine Displacement 2:

2.0 Liters (1991 cc) Diesel

Engine Configuration 2:

Inline 4-cylinder, DOHC, Turbocharged Diesel

Horsepower 2:

90 hp @ 4000 rpm

Torque 2:

130 lb-ft @ 2000 rpm

Fuel System 2:

Direct Injection (DI) Diesel

Fuel System

Fuel Type:

Unleaded Gasoline (91+ Octane recommended for FS-DE)

Fuel Tank Capacity:

64 Liters (16.9 US Gallons)

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual

Optional

Transmission Type 2:

4-Speed Automatic

Features

Automatic Transmission Mode:

Electronically controlled with Sport and Normal modes

Fluid Specifications

Manual Transmission Fluid:

API GL-4 SAE 75W-90

Automatic Transmission Fluid:

Mazda ATF JWS3309 (or equivalent)

📐 Dimensions

Exterior

Length:

4690 mm (184.6 inches)

Width:

1755 mm (69.1 inches)

Height:

1460 mm (57.5 inches)

Wheelbase:

2615 mm (103.0 inches)

Front Track:

1485 mm (58.5 inches)

Rear Track:

1475 mm (58.1 inches)

Ground Clearance:

150 mm (5.9 inches)

Interior

Passenger Volume:

Approx. 2.8 m³ (99 cu ft)

Cargo

Cargo Volume Seats Up:

Approx. 0.49 m³ (17.4 cu ft)

Cargo Volume Seats Down:

Approx. 1.58 m³ (55.8 cu ft)

Weights

Curb Weight Manual:

Approx. 1375 kg (3031 lbs)

Curb Weight Automatic:

Approx. 1395 kg (3075 lbs)

Gross Vehicle Weight Rating:

Approx. 1880 kg (4145 lbs)

Wheels And Tires

Wheel Size:

15-inch or 16-inch alloy or steel wheels

Tire Size Standard:

195/65R15

Tire Size Optional:

205/55R16

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inch)

Lug Nut Torque:

103 Nm (76 lb-ft)

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

4/5 Stars (Driver/Passenger)

IIHS Side Impact Rating:

Acceptable (for models equipped with side airbags, if applicable)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional (may vary by market/trim)

Passive Features

Airbags:

Driver and front passenger airbags standard. Optional side airbags.

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts

Child Seat Anchors:

LATCH system (may be for rear seats)

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with 4-6 speakers. Optional cassette player.

Display:

Basic digital clock and radio display. Limited to basic information.

Driver Assistance

Cruise Control:

Available on higher trim levels

Anti Theft:

Factory immobilizer and alarm system (may vary by market/trim)

Connectivity

Bluetooth:

Not available from factory

Usb Ports:

Not available from factory

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first

Oil Filter Replacement:

With every oil change

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (if equipped)

Spark Plug Replacement:

Every 60,000 miles (96,000 km) (Platinum or Iridium recommended)

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4 years (CRITICAL for FS-DE engine; interference engine)

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years

Brake Fluid Flush:

Every 24 months or 30,000 miles

Fluid Specifications

Engine Oil Capacity:

4.2 Liters (4.4 US Quarts) with filter (FS-DE)

Engine Oil Viscosity:

10W-30 or 10W-40 (check owner's manual for specific temperature ranges)

Engine Coolant:

Mazda Genuine Long Life Coolant (FL22) or equivalent, 50/50 mix with distilled water

Power Steering Fluid:

Mazda Genuine Power Steering Fluid or ATF Dexron III compatible

Known Issues

Common Issue 1:

Timing belt failure (due to lack of replacement) leading to catastrophic engine damage.

Common Issue 2:

Rear brake caliper seizing or sticking.

Common Issue 3:

Power steering pump leaks or whine.

Common Issue 4:

Sagging rear springs due to age and load.

Common Issue 5:

EGR (Exhaust Gas Recirculation) valve clogging, leading to rough idle or stalling.

Common Issue 6:

HVAC blower motor resistor failure, causing inconsistent fan speeds.

Common Issue 7:

Door lock actuators failing.

📚 Vehicle History

Brand Heritage

Mazda Legacy:

Mazda has a long history of producing reliable and engaging vehicles, often known for their sporty driving dynamics and innovative engineering.

Model Evolution

626 Lineage:

The 626 model line, in production from the late 1970s to 2002, was Mazda's flagship mid-size offering. The GF/GW generation (1991-2002) represented a significant step up in refinement and technology.

Station Wagon Variants:

The GW station wagon variant, introduced in 1997, offered increased practicality and cargo space, catering to families and those with active lifestyles.

Production

Production Years:

1991-2002 (GF/GW Generation)

Manufacturing Locations:

Japan (primarily Hofu Plant)

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Mazda 626 generation was generally well-regarded for its balance of comfort, performance, and value. Specific awards for the 2001 model year are less documented, but it consistently received good reviews for reliability and driving dynamics.

Ratings

Consumer Reports Reliability:

Generally rated as average to above average for reliability during its production run, with some model years showing better results than others.