2001 Mitsubishi Lancer Evolution 7 Service Repair Manual Dow
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Year: 2001 Chassis Code: CT9A Generation Generation Name: Evolution VII (Evo VII) Generation Code: CT9A Codes Platform: Mitsubishi GS platform 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, professional mechanics, and dedicated owners of the Lancer Evolution VII Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Audi S3 (8L) Key Features Vehicle Philosophy: Performance, handling, rally-bred technology, driver engagement Manual Value Proposition: Essential resource for maintaining and repairing the complex systems of the Evo VII, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete service and repair for 2001 Mitsubishi Lancer Evolution VII Regional Availability: Global (specifications may vary slightly by market) Page Count Estimated Page Count: 1500+ Manual Type Manual Category: Factory Service Manual / Repair Manual Language Language: English Format Download Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Transmission (Manual & Automatic), Transfer Case, Drive Axles Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Audio, Power Accessories, Ignition System Body: Body Panels, Doors, Interior Trim, Exterior Trim, HVAC System, Emissions Control System Procedures Included Diagnostic Procedures: Troubleshooting charts, DTC (Diagnostic Trouble Codes) analysis, Electrical system diagnostics Repair Procedures: Engine rebuild, Transmission overhaul, Suspension component replacement, Brake caliper service, Electrical component repair Assembly Disassembly: Step-by-step instructions for component removal and installation Maintenance Schedules: Scheduled maintenance intervals for fluids, filters, and major components Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed wiring diagrams and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Resolution: High-resolution scans of original factory manual pages Clarity: Clear diagrams, illustrations, and text for easy readability Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline-4, DOHC, 16-valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Hp: 280 PS (276 hp) @ 6500 rpm (JDM spec) Torque Lb-Ft: 289 lb-ft (392 Nm) @ 3500 rpm (JDM spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential multiport fuel injection Turbocharger: Mitsubishi TD05HR-16G twin-scroll turbocharger with intercooler Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (F5M51-DDZE) Optional Transmission Type: 4-speed Automatic Transmission (INVECS-II Sports Mode) Features All Wheel Drive: Advanced S-AYC (Super Active Yaw Control) and ACD (Active Center Differential) Clutch Type: Hydraulically operated, single dry plate clutch (manual transmission) 📐 Dimensions Exterior Length: 4455 mm (175.4 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2630 mm (103.5 in) Front Track: 1500 mm (59.1 in) Rear Track: 1495 mm (58.9 in) Weights Curb Weight Kg: 1400-1450 kg (approx., depending on configuration) Gross Vehicle Weight Rating Kg: 1800 kg (approx.) 🛡️ Safety Features Ratings Crash Test Performance: Refer to JNCAP or equivalent regional safety ratings for the era; generally robust construction for its class. Active Features Traction Control: Active Traction Control (TCL) Stability Control: Electronic Stability Control (ASC - Active Stability Control) (Optional on some models) Braking System: ABS with Electronic Brakeforce Distribution (EBD), Front: 320mm ventilated discs with Brembo 4-piston calipers, Rear: 300mm ventilated discs with Brembo 2-piston calipers (standard on most models) Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point seatbelts with pretensioners and force limiters Chassis Reinforcement: Reinforced body structure for increased rigidity and crash protection 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player, often with 6 or 8 speakers depending on trim level. Aftermarket head units are common upgrades. Driver Assistance Performance Aids: Active Center Differential (ACD), Super Active Yaw Control (S-AYC) for advanced torque vectoring and handling dynamics. Engine Management: Multi-point Fuel Injection (MPI) with Engine Control Module (ECM) managing ignition timing, fuel delivery, and boost pressure. Connectivity Connectivity Features: Limited by modern standards; primarily features for internal vehicle systems. Aftermarket Bluetooth/USB adapters are available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (under normal conditions; severe driving may require more frequent changes). Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km) or annually. Spark Plug Replacement: Platinum/Iridium plugs: 60,000-100,000 miles (96,000-160,000 km). Consult manual for specific plug type. Timing Belt Replacement: Every 60,000-80,000 miles (96,000-128,000 km) or 5 years. Crucial for the 4G63T engine. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate). Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter change. Coolant Type: Mitsubishi Super...
Step-by-step instructions for component removal and installation
Maintenance Schedules:
Scheduled maintenance intervals for fluids, filters, and major components
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed wiring diagrams and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Resolution:
High-resolution scans of original factory manual pages
Clarity:
Clear diagrams, illustrations, and text for easy readability
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
Inline-4, DOHC, 16-valve, turbocharged and intercooled
Advanced S-AYC (Super Active Yaw Control) and ACD (Active Center Differential)
Clutch Type:
Hydraulically operated, single dry plate clutch (manual transmission)
📐 Dimensions
Exterior
Length:
4455 mm (175.4 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2630 mm (103.5 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1495 mm (58.9 in)
Weights
Curb Weight Kg:
1400-1450 kg (approx., depending on configuration)
Gross Vehicle Weight Rating Kg:
1800 kg (approx.)
🛡️ Safety Features
Ratings
Crash Test Performance:
Refer to JNCAP or equivalent regional safety ratings for the era; generally robust construction for its class.
Active Features
Traction Control:
Active Traction Control (TCL)
Stability Control:
Electronic Stability Control (ASC - Active Stability Control) (Optional on some models)
Braking System:
ABS with Electronic Brakeforce Distribution (EBD), Front: 320mm ventilated discs with Brembo 4-piston calipers, Rear: 300mm ventilated discs with Brembo 2-piston calipers (standard on most models)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point seatbelts with pretensioners and force limiters
Chassis Reinforcement:
Reinforced body structure for increased rigidity and crash protection
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, often with 6 or 8 speakers depending on trim level. Aftermarket head units are common upgrades.
Driver Assistance
Performance Aids:
Active Center Differential (ACD), Super Active Yaw Control (S-AYC) for advanced torque vectoring and handling dynamics.
Engine Management:
Multi-point Fuel Injection (MPI) with Engine Control Module (ECM) managing ignition timing, fuel delivery, and boost pressure.
Connectivity
Connectivity Features:
Limited by modern standards; primarily features for internal vehicle systems. Aftermarket Bluetooth/USB adapters are available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (under normal conditions; severe driving may require more frequent changes).
Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km) or annually.
Spark Plug Replacement:
Platinum/Iridium plugs: 60,000-100,000 miles (96,000-160,000 km). Consult manual for specific plug type.
Timing Belt Replacement:
Every 60,000-80,000 miles (96,000-128,000 km) or 5 years. Crucial for the 4G63T engine.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors).
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 Gear Oil (for manual transmission).
Transmission Fluid Type Automatic:
Mitsubishi DiaQueen ATF-SP III (or equivalent Dexron III/Mercon compatible fluid).
Differential Fluid Type:
API GL-5 SAE 75W-90 Gear Oil (for front and rear differentials, and transfer case).
Known Issues
Engine Common Problems:
Head gasket failures (especially if modified or abused), turbocharger wear, connecting rod bearing issues (with extreme modifications/abuse), valve stem seals.
Transmission Common Problems:
Clutch wear (especially in aggressive driving), synchro wear in manual transmissions, occasional failure of ACD/AYC pump or solenoids.
Suspension Common Problems:
Wear in bushings and ball joints, especially with aggressive driving and aftermarket suspension components.
Electrical Common Problems:
Fuel pump failure, AC system issues, intermittent sensor failures (e.g., O2 sensors, crank position sensor).
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Mitsubishi has a strong heritage in rallying, most notably with numerous WRC victories in the Lancer Evolution lineage.
Model Evolution
Evolution Series:
The Evolution VII marked a significant evolution from the Evo VI, with substantial upgrades to electronics, chassis, and performance, becoming more of a technological showcase.
Key Upgrades From Previous Model:
Introduction of ACD and S-AYC systems, larger turbocharger, improved intercooler, revised ECU, stronger chassis components, often larger wheels and brakes.
Production
Production Period:
January 2001 - March 2003
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Accolades:
The Lancer Evolution series, including the VII, is widely acclaimed by automotive media and enthusiasts for its exceptional handling and rally-bred performance. Often cited as a benchmark in its class.
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