🏷️ Basic Information Identification Make: Chrysler Model: Voyager Years Covered: 2002, 2003, 2004 Codes Platform: NS/GS (Second Generation) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial use (taxi/van conversions) Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Uplander, Plymouth Voyager/Grand Voyager (within Chrysler brand family) Key Features Versatility: Known for its practical interior packaging and passenger-carrying capability Powertrain Options: Reliable V6 engines offering a balance of power and efficiency for its class Comfort And Convenience: Designed for long-distance comfort and ease of access 📋 Manual Details Coverage Areas Primary Focus: Factory Service and Repair Geographic Coverage: North America (Chrysler Voyager designation) Page Count Estimated Pages: Over 1000 (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L V6, 3.8L V6), Transmission (4-speed Automatic - 41TE/42LE) Chassis: Suspension (Front/Rear), Steering, Brakes (ABS, Parking Brake), Wheels & Tires Electrical: Body Electrical, Powertrain Control, Lighting, Instrumentation, HVAC Controls, Audio System Body: Interior Trim, Exterior Panels, Doors, Liftgate, Glass, Seating Systems (including Stow 'n Go concepts if applicable to this generation) Procedures Included Diagnostics: Troubleshooting guides, DTC interpretation, component testing procedures Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Component removal and installation, adjustments, system repairs Overhaul: Engine overhaul, transmission overhaul, major component rebuilds Technical Depth Depth: Comprehensive, covering from basic checks to complete overhauls and diagnostics Wiring Diagrams: Included, detailed electrical schematics Torque Specifications: Extensive, for all critical fasteners Special Tools: Identification and usage of required Chrysler-specific or specialty tools 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation Print Quality Printability: Designed for printing, with clear diagrams and text Binding Type Digital Format: N/A (Downloadable PDF) Paper Type Digital Format: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Code 1: ECL (3.3L SOHC V6) Engine Displacement 1: 3.3 Liters (201.7 cu. in.) Engine Cylinders 1: 6 Engine Configuration 1: V6 Engine Horsepower 1: Approx. 158-180 hp (depending on year/tune) Engine Torque 1: Approx. 190-205 lb-ft (depending on year/tune) Optional Engine Engine Code 2: EGQ (3.8L SOHC V6) Engine Displacement 2: 3.8 Liters (231.7 cu. in.) Engine Cylinders 2: 6 Engine Configuration 2: V6 Engine Horsepower 2: Approx. 190-215 hp (depending on year/tune) Engine Torque 2: Approx. 232-245 lb-ft (depending on year/tune) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Pump Pressure: Refer to manual for specific PSI values 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Codes: 41TE (FWD), 42LE (FWD) Optional Optional Transmission: N/A (All models for these years used the 4-speed automatic) Features Overdrive: Yes (4th gear) Fluid Type: ATF+4 (Chrysler Mopar) Fluid Capacity: Approx. 9.0-11.0 quarts (check dipstick/manual for exact capacity) 📐 Dimensions Exterior Wheelbase Standard: 119.3 inches Wheelbase Long Wheelbase: 119.3 inches (Voyager typically offered a single wheelbase length for these years, unlike Grand Voyager variants) Overall Length: Approx. 190.4 inches Overall Width: Approx. 76.2 inches Overall Height: Approx. 67.5 inches Weights Curb Weight Min: Approx. 4,000 - 4,300 lbs Gross Vehicle Weight Rating Gvwr: Refer to vehicle's door jamb sticker or manual 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 4-star (for models of this era, specific ratings vary) NHTSA Frontal Crash Passenger: 4-star (for models of this era, specific ratings vary) IIHS Frontal Offset: Acceptable/Good (depending on specific tests for the year) Active Features ABS: Standard Traction Control: Optional on some models/trims Passive Features Airbags Front: Driver and Passenger (Standard) Airbags Side: Optional on some models/trims Seatbelts: 3-point ELR for all seating positions 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette/CD player, with optional premium sound systems. Manual details wiring and component replacement. Navigation: N/A (Navigation systems were not common or available on this model/generation). Driver Assistance Cruise Control: Standard or Optional depending on trim level Connectivity Power Outlets: 12V accessory outlets in the cabin 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (conventional oil) or 6,000 miles (synthetic oil), or 6 months, whichever comes first (refer to manual for exact recommendation based on driving conditions) Transmission Fluid Change: Every 30,000-60,000 miles, or as per manual, especially under severe usage. Coolant Change: Initial change at 100,000 miles, then every 50,000 miles thereafter (using HOAT coolant) Fluid Specifications Engine Oil Spec 3.3L: SAE 3.8W-30 (API Service SG or higher) or SAE 3.8W-30 Synthetic Engine Oil Spec 3.8L: SAE 3.8W-30 (API Service SG or higher) or SAE 3.8W-30 Synthetic Engine Coolant: Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Additive Technology), typically orange or yellow in color. Brake Fluid: DOT 3 Known Issues Transmission Hard Shifting: Common for the 41TE/42LE transmissions to develop hard shifts or delayed engagement due to worn solenoids or valve body issues. Manual covers diagnostic procedures. Power Window Motors: Can be prone to failure,...