2002-2004 Jeep Grand Cherokee WJ Service and Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Product Type: Service and Repair Manual Codes Chassis Code: WJ Model Years Covered: 2002, 2003, 2004 👋 Introduction Market Position Vehicle Segment: Mid-size/Full-size SUV Target Audience: Jeep owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians. Competitive Analysis Key Competitors: Ford Explorer, Chevrolet TrailBlazer/Blazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery. Key Features Vehicle Usp: Renowned off-road capability, comfortable ride for an SUV of its era, powerful engine options, spacious interior. Manual Value Proposition: Provides technicians and DIYers with the exact, detailed information required for accurate diagnosis and repair, saving time and money compared to generic guides. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Information Source: Vehicle-specific, dealership technician manual equivalent Page Count Estimated Page Count: Refer to actual product listing for precise page count; typically 1000+ pages for comprehensive service manuals. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) or Printed 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging, engine control module (ECM), diagnosis and testing. Transmission Systems: Automatic transmission (e.g., 42RE, 45RFE, 545RFE) service, repair, overhaul, diagnosis, and fluid specifications. Drivetrain Systems: Four-wheel drive (4WD) system, transfer case operation and service, propeller shafts, drive shafts, axles, differentials (front and rear), CV joints. Suspension Steering: Front and rear suspension components (e.g., control arms, ball joints, tie rod ends, shocks/struts, coil springs), steering gear, power steering system, alignment specifications. Braking Systems: Front and rear brake systems (disc/drum), anti-lock braking system (ABS), brake fluid specifications, hydraulic system diagnosis and repair, parking brake. Electrical Systems: 12-volt electrical system, battery, charging system, starting system, lighting, instrument panel, gauges, power windows, locks, mirrors, wipers, horns, wiring diagrams, fuse and relay information. Body Chassis: Body construction, exterior panels, doors, hood, tailgate, interior trim, HVAC system, heating, ventilation, air conditioning (A/C) system operation and service, chassis lubrication. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostic procedures, wiring schematics, component testing. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation. Repair Procedures: Detailed step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems. Troubleshooting Guides: Systematic approaches to diagnosing and resolving common and complex mechanical and electrical faults. Specifications Data: Torque specifications for fasteners, fluid capacities, critical clearances, electrical resistance values, diagnostic parameters. Technical Depth Depth Of Coverage: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repair. Diagnostics Capability: Includes specific diagnostic procedures, testing strategies, and interpretation of diagnostic trouble codes (DTCs). 📊 Manual Specifications File Format Digital File Type: Typically PDF with search functionality and bookmarking for easy navigation. Print Quality Print Quality Digital: High resolution, clear text and diagrams, suitable for printing individual pages or sections. Binding Type Binding Type Print: Likely coil-bound or spiral-bound for lay-flat usability in a workshop environment. Paper Type Paper Type Print: Durable, often heavyweight paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Option 1: 4.0L (3956cc) I6 'PowerTech' Engine Option 1 Horsepower: Approx. 190-195 hp @ 4600 rpm Engine Option 1 Torque: Approx. 235 lb-ft @ 3200 rpm Engine Option 2: 4.7L (4701cc) V8 'PowerTech' Engine Option 2 Horsepower: Approx. 235-260 hp @ 4800-5200 rpm (depending on year/variant) Engine Option 2 Torque: Approx. 295-325 lb-ft @ 3200-3400 rpm (depending on year/variant) Performance Compression Ratio 4.0L: 8.75:1 Bore Stroke 4.0L: 3.875 in x 3.410 in (98.4 mm x 86.6 mm) Compression Ratio 4.7L: 9.3:1 Bore Stroke 4.7L: 3.70 in x 3.40 in (94.0 mm x 86.4 mm) Fuel System Fuel Delivery: Multi-port fuel injection (MPFI) Recommended Fuel: 87 octane unleaded gasoline (premium may provide slight performance benefit for 4.7L V8) 🔧 Transmission Standard Transmission Option 1: 4-speed Automatic 42RE (primarily with 4.0L I6 in earlier WJ models, though some may carry over) Transmission Option 2: 4-speed Automatic 45RFE (with 4.0L I6 in later WJ models) Optional Transmission Option 3: 5-speed Automatic 545RFE (primarily with 4.7L V8) Features Transfer Case: Selec-Trac (part-time 4WD with 2WD option) or Quadra-Drive (full-time 4WD with electronic limited-slip differentials). Transmission Fluid Spec 42Re: ATF+3 (or ATF+4) Transmission Fluid Spec 45Rfe: ATF+4 Transmission Fluid Spec 545Rfe: ATF+4 📐 Dimensions Exterior Wheelbase: 109.4 inches (2779 mm) Length: 183.7 inches (4666 mm) Width: 74.1 inches (1882 mm) Height: 66.9 inches (1699 mm) Interior Passenger Volume: Approx. 105.0 cubic feet (2973 L) Cargo Cargo Volume Behind 2Nd Row: Approx. 39.0 cubic feet (1104 L) Cargo Volume Max: Approx. 77.0 cubic feet (2180 L) Weights Curb Weight: Approx. 4,200 - 4,600 lbs (1905 - 2087 kg), varies by configuration. Towing Capacity: Up to 6,500 lbs (2948 kg) with proper equipment. 🛡️ Safety Features Ratings...
Jeep owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians.
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet TrailBlazer/Blazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery.
Key Features
Vehicle Usp:
Renowned off-road capability, comfortable ride for an SUV of its era, powerful engine options, spacious interior.
Manual Value Proposition:
Provides technicians and DIYers with the exact, detailed information required for accurate diagnosis and repair, saving time and money compared to generic guides.
Four-wheel drive (4WD) system, transfer case operation and service, propeller shafts, drive shafts, axles, differentials (front and rear), CV joints.
Suspension Steering:
Front and rear suspension components (e.g., control arms, ball joints, tie rod ends, shocks/struts, coil springs), steering gear, power steering system, alignment specifications.
Braking Systems:
Front and rear brake systems (disc/drum), anti-lock braking system (ABS), brake fluid specifications, hydraulic system diagnosis and repair, parking brake.
Likely 4 stars (based on typical ratings for this era and class, refer to specific test data for exact ratings).
NHTSA Frontal Impact Passenger:
Likely 4 stars.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard on certain trims (e.g., Traction Control System - TCS).
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Optional front seat-mounted side airbags on some trims.
Rollover Protection:
Designed with enhanced structural integrity for SUV rollover resistance, though specific testing results vary.
💡 Technology Features
Infotainment
Audio System:
Optional premium audio systems with CD player, cassette player, and AM/FM radio. SiriusXM satellite radio became available.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Rear Entertainment:
Optional rear-seat entertainment system with video screens and headphones available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used (consult manual for specific recommendations).
Transmission Fluid Change:
Typically every 30,000 - 60,000 miles (48,000 - 96,000 km) or as specified by severe service conditions.
Coolant Flush:
Every 30,000 - 100,000 miles (48,000 - 160,000 km) or 2-5 years, depending on coolant type.
Fluid Specifications
Engine Oil 4.0L:
SAE 10W-30 (check owner's manual for exact viscosity and API classification, e.g., API SN or higher).
Engine Oil 4.7L:
SAE 5W-30 (check owner's manual for exact viscosity and API classification).
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant (often Mopar Antifreeze/Coolant 5-Year/100,000 Mile Formula) or equivalent with a 50/50 mix of coolant and distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine 4.7L Cracking:
Some 4.7L V8 engines from this era have been known to develop cylinder head cracks, particularly around the spark plug holes. This is a critical repair detailed in the manual.
Overheating Cooling System:
Potential for cooling system issues including radiator leaks, water pump failure, and hose degradation. Regular inspection and maintenance are key.
Transmission Slipping:
Some transmission models (especially earlier ones) can exhibit slipping or rough shifting due to worn clutches, valve body issues, or low fluid levels/quality. Regular fluid and filter changes are crucial.
Transfer Case Actuator:
The electronic shift motor for the transfer case can fail, leading to 4WD system issues. Diagnosis and replacement procedures will be covered.
Power Steering Pump:
Premature failure of the power steering pump or leaks in the system are not uncommon. The manual will detail troubleshooting and replacement.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history dating back to WWII, renowned for its ruggedness, off-road capability, and 4x4 systems.
Model Evolution
Wj Generation Intro:
The WJ generation of the Grand Cherokee was introduced for the 1999 model year, representing a significant redesign from the ZJ generation, focusing on improved on-road comfort and refinement while retaining off-road prowess.
Wj Mid Cycle Refresh:
The 2002 model year marked a significant mid-cycle refresh for the WJ, introducing updated styling (front/rear fascia, headlights, taillights), interior enhancements, and powertrain revisions, including the introduction/refinement of the 4.7L V8 and the 545RFE transmission.
Production
Manufacturing Location:
Detroit, Michigan, USA (Jefferson North Assembly Plant).
🏆 Awards & Recognition
Recognitions
Four Wheeler Magazine Title:
The Grand Cherokee, particularly its off-road variants, has historically been well-regarded by off-road publications like Four Wheeler Magazine.
Car And Driver Ranking:
Often featured in comparison tests and '10Best' lists for SUVs during its production run, recognized for its blend of capability and comfort.
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