Chevrolet Aveo Wave 2002-2006 PDF Service & Repair Manual Download
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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Model Variant: Wave Model Years Covered: 2002-2006 Codes Chassis Codes: T200 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, owners seeking in-depth vehicle knowledge. Competitive Analysis Value Proposition: Offers factory-level repair information at a fraction of dealership costs, enabling self-sufficiency and cost savings. Key Features Content Quality: High quality, detailed, and accurate information as provided by the manufacturer. Customer Support: Excellent customer service and satisfaction guarantee with follow-up support. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Page Count Estimated Pages: Hundreds of pages (specific count not provided, but described as extensive) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cooling system, lubrication system, fuel injection system, emission controls. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators. Transmission: Manual and automatic transmission service, repair, overhaul, clutch operation, torque converter. Drivetrain: Front-wheel drive system, axles, CV joints, differential. Suspension: Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings. Steering: Power steering system, steering rack, tie rods, steering column. Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), brake fluid, master cylinder, calipers, pads, rotors. Electrical System: Battery, alternator, starter, wiring diagrams, lighting system, fuses, relays, switches, interior and exterior lighting. Body And Chassis: Body panels, doors, windows, interior trim, chassis structure, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, heater core. Body Control Modules: Body control modules, power windows, locks, mirrors, comfort features. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad replacement. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting. Repair: Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement. Diagnostics: Detailed diagnostic routines for engine, transmission, ABS, SRS, and other electronic systems. Installation: Instructions for replacing major components and accessories. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete overhauls and advanced diagnostics. Illustrations: Includes numerous illustrations and diagrams to aid in understanding procedures. Searchability: Searchable PDF for quick access to specific information. Factory Training: Provides knowledge equivalent to that of factory-trained technicians. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder gasoline engine Displacement: Typically 1.5L (1451 cc) for this generation, though a 1.6L may also be present in some markets. (Manual would specify exact options). Bore X Stroke: Specifics available in manual (e.g., 75.0 mm x 83.5 mm for 1.5L). Compression Ratio: Specifics available in manual (e.g., 9.5:1 for 1.5L). Performance Horsepower Peak: Approximately 93-97 hp for the 1.5L engine at ~6000 RPM (exact figures in manual). Torque Peak: Approximately 95-98 lb-ft for the 1.5L engine at ~3400 RPM (exact figures in manual). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Fuel Pump Pressure: Specific pressure values detailed in the manual for diagnosis. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Fluid Type Manual: GL-4 Gear Oil (Specific viscosity grade, e.g., 75W-90, provided in manual). Fluid Type Automatic: Dexron III/VI ATF (Automatic Transmission Fluid) (Specific type and capacity provided in manual). Clutch Type: Dry single plate clutch (for manual transmission). 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), Sedan Length: Approx. 3995 mm (Hatchback), 4300 mm (Sedan) (Exact figures in manual). Width: Approx. 1680 mm (Exact figures in manual). Height: Approx. 1500 mm (Hatchback), 1430 mm (Sedan) (Exact figures in manual). Weights Curb Weight: Varies by body style and transmission, typically starting around 1050 kg. Gross Vehicle Weight Rating: Specific GVWR values provided in the manual. 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for these model years would be detailed in the manual if publicly available or referenced. Active Features ABS: Available as an option on select trims. Passive Features Airbags: Driver and front passenger airbags standard, side airbags available on some models/trims. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium sound systems available. Aux input may be present on later models. Display: Basic digital or analog instrument cluster. Radio display is standard. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: May be present on some models for audio devices. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more...
Dexron III/VI ATF (Automatic Transmission Fluid) (Specific type and capacity provided in manual).
Clutch Type:
Dry single plate clutch (for manual transmission).
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door), Sedan
Length:
Approx. 3995 mm (Hatchback), 4300 mm (Sedan) (Exact figures in manual).
Width:
Approx. 1680 mm (Exact figures in manual).
Height:
Approx. 1500 mm (Hatchback), 1430 mm (Sedan) (Exact figures in manual).
Weights
Curb Weight:
Varies by body style and transmission, typically starting around 1050 kg.
Gross Vehicle Weight Rating:
Specific GVWR values provided in the manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for these model years would be detailed in the manual if publicly available or referenced.
Active Features
ABS:
Available as an option on select trims.
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags available on some models/trims.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound systems available. Aux input may be present on later models.
Display:
Basic digital or analog instrument cluster. Radio display is standard.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
May be present on some models for audio devices.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes. (Manual specifies details).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually. (Manual specifies details).
Spark Plugs:
Typically every 60,000-100,000 miles depending on spark plug type (e.g., iridium plugs). (Manual specifies details).
Transmission Fluid Change:
Manual: check fluid level periodically, change if contaminated. Automatic: approximately every 45,000-60,000 miles. (Manual specifies details and procedures).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SN or equivalent (for gasoline engines). Specific GM dexos specification if applicable to this era, otherwise API classification is key. (Manual provides definitive specification).
Coolant Type:
GM Dex-Cool (orange) or equivalent ethylene glycol based coolant, mixed 50/50 with distilled water. (Manual confirms specific type).
Brake Fluid Type:
DOT 3 or DOT 4 Motor Vehicle Brake Fluid.
Known Issues
Common Problems:
Potential issues can include HVAC blower motor failures, ignition coil problems, minor oil leaks, and occasional transmission engagement issues, especially in older automatic transmissions. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
Generation:
First generation Aveo (T200 platform), which was also sold as the Daewoo Kalos in many markets.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (via Daewoo/GM Korea) and other global locations.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While specific awards for the 2002-2006 Aveo Wave are not widely publicized, its predecessors and siblings often competed in the budget-friendly compact car segment.
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