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2002-2007 Suzuki Eiger LT A400 400F ATV Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Eiger Model Code: LT-A400F Vehicle Type: All-Terrain Vehicle (ATV) Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 Engine Displacement: 376cc Engine Type: 4-stroke, SOHC, 2-valve Cooling System: Liquid-cooled Drive Type: Shaft Drive Transmission Type: Automatic (CVT) Drive Modes: 2WD / 4WD (selectable) 👋 Introduction Market Position Vehicle Segment: Mid-size utility ATV, popular for recreational and light work applications. Competitive Analysis Key Competitors: Honda FourTrax 350/400, Yamaha Kodiak 400, Polaris Sportsman 400. Key Features Engine Power: Reliable 376cc liquid-cooled engine providing adequate power for its class. Suspension Travel: Independent front suspension and solid rear axle (typical for the era) offering a balance of comfort and capability. Versatility: Available in 2WD and 4WD configurations, catering to different terrain needs. Durability: Known for Suzuki's reputation for robust engineering and longevity. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Downloadable PDF Download Method: Instant Download after Payment File Packaging: Plain PDF, No ZIP files 📖 Manual Coverage Systems Covered General Information: Includes model overview, safety precautions, and general maintenance guidelines. Routine Maintenance: Covers pre-ride checks, fluid changes, filter replacements, and lubrication schedules. Engine Mechanical: Detailed instructions for engine removal, installation, disassembly, inspection, and reassembly. Fuel System: Covers fuel pump, carburetor (if applicable), fuel lines, and fuel filter servicing. Lubrication And Cooling: Information on oil circulation, oil filter replacement, coolant system diagnosis, and radiator maintenance. Engine Specifications: Includes bore, stroke, compression ratio, valve clearances, torque specifications, and more. Transmission Drive Chain Sprockets: Covers CVT belt inspection and replacement, final drive gear oil, and chain/sprocket maintenance (if applicable). Steering System: Details on steering column, tie rods, steering knuckles, and wheel alignment checks. Suspension Shocks: Information on front and rear suspension components, shock absorber servicing, and spring adjustments. Body Work: Covers body panel removal and installation, seat, fenders, and rack maintenance. Intake Exhaust: Covers air filter servicing, intake manifold checks, and exhaust system maintenance. Electrical System: Comprehensive coverage of battery, charging system, ignition system, lighting, starter motor, and wiring diagrams. Braking System: Details on brake pads, rotors, calipers, brake fluid, and hydraulic system maintenance. Troubleshooting: Advanced diagnostic procedures for common and complex issues. Procedures Included Diagnostic Charts: Includes symptom-based troubleshooting charts for quick problem identification. Torque Specifications: Precise torque values for all critical fasteners. Wiring Diagrams: Complete electrical schematics for all models covered. Special Tools: Lists required special tools for specific repair procedures. Rebuild Instructions: Step-by-step guides for major component rebuilds (e.g., engine, transmission). Adjustment Procedures: Detailed instructions for adjusting various systems like carburetor idle speed, brakes, and clutch (CVT). Inspection Guidelines: Clear criteria for inspecting wear and tear on components. Carburetor Overhaul: Detailed steps for carburetor cleaning, adjustment, and rebuilding, including jet sizes and float bowl settings. Technical Depth Depth Level: Comprehensive, from basic maintenance to advanced repairs and diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Printable: Yes, designed to be printed for workshop use. Binding Type Binding Format: N/A (Digital Download) Paper Type Paper Quality Recommendation: Print on durable, grease-resistant paper for workshop durability. Completeness Coverage Scope: Comprehensive, intended for factory-level repairs and maintenance. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Suzuki Engine Bore X Stroke: 81.0 mm x 72.8 mm (approximate, refer to manual for exact specifications) Compression Ratio: 9.3:1 (approximate, refer to manual for exact specifications) Fuel Delivery: Carburetor (likely Mikuni BSR33) Ignition System: CDI (Capacitor Discharge Ignition) Oil Type And Capacity: SAE 10W-40 API SG or higher, capacity typically around 2.5 - 3.0 liters (refer to manual for exact capacity and oil filter part number like 16510-45001). Valve Train: SOHC (Single Overhead Camshaft) with 2 valves per cylinder. Performance Horsepower: Estimated 20-25 HP (actual figures vary with tune and conditions, refer to manual for dyno data if available). Fuel System Fuel Tank Capacity: Typically around 3.2 - 3.7 gallons (12-14 liters). 🔧 Transmission Standard Transmission Type: Automatic (CVT) with High/Low range and Reverse Features Belt Type: CVT belt, e.g., Suzuki part number 27601-04F00 or equivalent. Final Drive Fluid Type: SAE 80 API GL-4 hypoid gear oil. Final Drive Fluid Capacity: Approximately 150-200 ml (refer to manual). 📐 Dimensions Exterior Overall Length: Approx. 78-80 inches (1980-2030 mm). Overall Width: Approx. 42-45 inches (1070-1140 mm). Overall Height: Approx. 45-47 inches (1140-1190 mm). Weights Dry Weight: Approx. 540-580 lbs (245-263 kg). Ground Clearance: Approx. 7.0-8.0 inches (178-203 mm). Capacities Towing Capacity: Typically around 500-650 lbs (227-295 kg). Rack Capacity Front: Approx. 45 lbs (20 kg). Rack Capacity Rear: Approx. 88 lbs (40 kg). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically rated by NHTSA or IIHS). Active Features Braking System: Hydraulic disc brakes on all wheels (front and rear). Passive Features Rollover Protection: None (standard for ATVs of this era); operator must wear a helmet. 💡...
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2002-2007 Suzuki Eiger LT A400 400F ATV Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger
Model Code:
LT-A400F
Vehicle Type:
All-Terrain Vehicle (ATV)
Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Engine Displacement:
376cc
Engine Type:
4-stroke, SOHC, 2-valve
Cooling System:
Liquid-cooled
Drive Type:
Shaft Drive
Transmission Type:
Automatic (CVT)
Drive Modes:
2WD / 4WD (selectable)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size utility ATV, popular for recreational and light work applications.
Competitive Analysis
Key Competitors:
Honda FourTrax 350/400, Yamaha Kodiak 400, Polaris Sportsman 400.
Key Features
Engine Power:
Reliable 376cc liquid-cooled engine providing adequate power for its class.
Suspension Travel:
Independent front suspension and solid rear axle (typical for the era) offering a balance of comfort and capability.
Versatility:
Available in 2WD and 4WD configurations, catering to different terrain needs.
Durability:
Known for Suzuki's reputation for robust engineering and longevity.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Downloadable PDF
Download Method:
Instant Download after Payment
File Packaging:
Plain PDF, No ZIP files
📖 Manual Coverage
Systems Covered
General Information:
Includes model overview, safety precautions, and general maintenance guidelines.
Routine Maintenance:
Covers pre-ride checks, fluid changes, filter replacements, and lubrication schedules.
Engine Mechanical:
Detailed instructions for engine removal, installation, disassembly, inspection, and reassembly.
Fuel System:
Covers fuel pump, carburetor (if applicable), fuel lines, and fuel filter servicing.
Lubrication And Cooling:
Information on oil circulation, oil filter replacement, coolant system diagnosis, and radiator maintenance.
Engine Specifications:
Includes bore, stroke, compression ratio, valve clearances, torque specifications, and more.
Transmission Drive Chain Sprockets:
Covers CVT belt inspection and replacement, final drive gear oil, and chain/sprocket maintenance (if applicable).
Steering System:
Details on steering column, tie rods, steering knuckles, and wheel alignment checks.
Suspension Shocks:
Information on front and rear suspension components, shock absorber servicing, and spring adjustments.
Body Work:
Covers body panel removal and installation, seat, fenders, and rack maintenance.
Intake Exhaust:
Covers air filter servicing, intake manifold checks, and exhaust system maintenance.
Electrical System:
Comprehensive coverage of battery, charging system, ignition system, lighting, starter motor, and wiring diagrams.
Braking System:
Details on brake pads, rotors, calipers, brake fluid, and hydraulic system maintenance.
Troubleshooting:
Advanced diagnostic procedures for common and complex issues.
Procedures Included
Diagnostic Charts:
Includes symptom-based troubleshooting charts for quick problem identification.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Complete electrical schematics for all models covered.
Special Tools:
Lists required special tools for specific repair procedures.
Rebuild Instructions:
Step-by-step guides for major component rebuilds (e.g., engine, transmission).
Adjustment Procedures:
Detailed instructions for adjusting various systems like carburetor idle speed, brakes, and clutch (CVT).
Inspection Guidelines:
Clear criteria for inspecting wear and tear on components.
Carburetor Overhaul:
Detailed steps for carburetor cleaning, adjustment, and rebuilding, including jet sizes and float bowl settings.
Technical Depth
Depth Level:
Comprehensive, from basic maintenance to advanced repairs and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printable:
Yes, designed to be printed for workshop use.
Binding Type
Binding Format:
N/A (Digital Download)
Paper Type
Paper Quality Recommendation:
Print on durable, grease-resistant paper for workshop durability.
Completeness
Coverage Scope:
Comprehensive, intended for factory-level repairs and maintenance.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Suzuki
Engine Bore X Stroke:
81.0 mm x 72.8 mm (approximate, refer to manual for exact specifications)
Compression Ratio:
9.3:1 (approximate, refer to manual for exact specifications)
Fuel Delivery:
Carburetor (likely Mikuni BSR33)
Ignition System:
CDI (Capacitor Discharge Ignition)
Oil Type And Capacity:
SAE 10W-40 API SG or higher, capacity typically around 2.5 - 3.0 liters (refer to manual for exact capacity and oil filter part number like 16510-45001).
Valve Train:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
Performance
Horsepower:
Estimated 20-25 HP (actual figures vary with tune and conditions, refer to manual for dyno data if available).
Fuel System
Fuel Tank Capacity:
Typically around 3.2 - 3.7 gallons (12-14 liters).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT) with High/Low range and Reverse
Features
Belt Type:
CVT belt, e.g., Suzuki part number 27601-04F00 or equivalent.
Final Drive Fluid Type:
SAE 80 API GL-4 hypoid gear oil.
Final Drive Fluid Capacity:
Approximately 150-200 ml (refer to manual).
📐 Dimensions
Exterior
Overall Length:
Approx. 78-80 inches (1980-2030 mm).
Overall Width:
Approx. 42-45 inches (1070-1140 mm).
Overall Height:
Approx. 45-47 inches (1140-1190 mm).
Weights
Dry Weight:
Approx. 540-580 lbs (245-263 kg).
Ground Clearance:
Approx. 7.0-8.0 inches (178-203 mm).
Capacities
Towing Capacity:
Typically around 500-650 lbs (227-295 kg).
Rack Capacity Front:
Approx. 45 lbs (20 kg).
Rack Capacity Rear:
Approx. 88 lbs (40 kg).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically rated by NHTSA or IIHS).
Active Features
Braking System:
Hydraulic disc brakes on all wheels (front and rear).
Passive Features
Rollover Protection:
None (standard for ATVs of this era); operator must wear a helmet.
💡 Technology Features
Infotainment
Infotainment Features:
Basic: Speedometer, odometer, trip meter, neutral indicator, 2WD/4WD indicator, high beam indicator.
Driver Assistance
Assistance Features:
Selectable 4WD system with limited-slip front differential (on 4x4 models).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or annually, whichever comes first (refer to manual for precise intervals and conditions).
Air Filter Cleaning:
Inspect every 20 hours, clean every 40 hours or as needed based on dusty conditions.
Spark Plug Check:
Inspect every 100 hours or annually.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SG or higher.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
CVT belt wear, front-end alignment issues, and potential carburetor tuning sensitivity.
Electrical Gremlins:
Older ATVs can experience aging electrical connectors; the manual's wiring diagrams are invaluable.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history in ATV manufacturing, known for reliable and durable machines like the LT-F series, QuadRunner, and KingQuad.
Model Evolution
Eiger Development:
The Eiger line built upon Suzuki's experience, offering a balance of performance and utility. It was positioned as a capable all-rounder.
Production
Manufacturing Location:
Primarily manufactured by Suzuki Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are widely documented for this model, but it was recognized for its value and reliability in its segment.
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