Daewoo Gentra 2002-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Gentra Model Years Covered: 2002-2008 Codes Chassis Codes: T200 (J200 sedan/hatchback) 👋 Introduction Market Position Vehicle Class: Subcompact / Compact Sedan and Hatchback. Competitive Analysis Key Competitors Era: Hyundai Accent, Kia Rio, Chevrolet Aveo (based on platform), Ford Fiesta, Nissan Sunny/Sentra, Toyota Corolla (lower trims). Key Features Value Proposition: Offered a practical and affordable transportation option, often positioned as a budget-friendly choice in its segment. Manual Purpose Target Audience: Primarily for professional technicians, but also adequate for do-it-yourself mechanics and owners performing repairs and maintenance. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service and repair for all styles and configurations of the Daewoo Gentra (2002-2008). Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive). Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Instant Download, WinRAR ZIP archive (.zip) containing HTML (.html) and PNG (.png) files. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system, exhaust system. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulator, emissions control system. Ignition System: Spark plugs, ignition coils, ignition timing, control module. Transmission Manual: Clutch, gearbox assembly, gears, synchros, bearings, shift mechanism, removal and installation. Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic control, transmission control module (TCM), removal and installation, fluid service. Drivetrain: Driveshafts, CV joints, differential, wheel bearings, axle seals. Suspension: Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam, multi-link, shock absorbers), wheel alignment. Steering: Steering column, steering rack, power steering pump, fluid, hoses, tie rod ends. Brakes: Front and rear brake systems (discs/drums), calipers, pads, rotors, brake lines, master cylinder, ABS system (if equipped), parking brake. Electrical System Exterior: Headlights, taillights, turn signals, hazard lights, power windows, mirrors, door locks, central locking, wipers, horn. Electrical System Interior: Interior lighting, dashboard instruments, gauges, HVAC controls, audio system, airbags, seat belts. Engine Control System: ECU (Engine Control Unit) diagnosis, sensor data, actuators, diagnostic trouble codes (DTCs). Body And Frame: Body panel removal and installation, door hinges, latches, interior trim, exterior trim, underbody coatings, rust prevention. HVAC System: Air conditioning (compressor, condenser, evaporator, refrigerant), heating system (heater core), blower motor, climate control panel, ducts. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, belt inspections, brake inspections, tire rotations. Troubleshooting: Diagnostic procedures for common symptoms, fault finding charts, electrical circuit tracing. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Diagnostics: Detailed diagnostic procedures for engine performance, electrical faults, and mechanical issues, including interpretation of diagnostic codes. Wiring Diagrams: Comprehensive electrical wiring diagrams for various systems, including power distribution, grounds, and component connections. Specifications And Tolerances: Critical torque specifications, clearances, measurements, and wear limits for engine, transmission, suspension, and brake components. Disassembly And Assembly: Detailed instructions for removing and reinstalling all parts and sub-assemblies. Cleaning And Inspection: Guidelines for cleaning components during disassembly and inspecting for wear or damage. Technical Depth Depth Of Information: Full factory service repair manual, providing complete disassembly and reassembly instructions, covering both professional technician and advanced DIY mechanic needs. 📊 Manual Specifications File Format Download File Types: WinRAR ZIP archive (.zip) containing HTML Document (.html) and PNG image (.png) files. Print Quality Printability: Full Printable - Allows printing of the entire manual or selected pages. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Emulation: N/A (Digital Download, offers zoom in/out functionality). Compatibility Operating Systems: Compatible with All Versions of Windows & Mac. Usability Zoom Feature: YES (Allows zooming in/out for detailed viewing of diagrams and text). ⚙️ Engine Specifications Primary Engine Engine Code Common: F14D3 (1.4L) Engine Displacement 1.4L: 1399 cc Engine Displacement 1.6L: 1598 cc Performance Horsepower 1.4L: Approx. 94 PS (93 hp; 69 kW) at 5600 rpm (varies by market tune). Torque 1.4L: Approx. 128 Nm (94 lb-ft) at 3400 rpm (varies by market tune). Horsepower 1.6L: Approx. 105 PS (104 hp; 77 kW) at 6000 rpm (varies by market tune). Torque 1.6L: Approx. 149 Nm (110 lb-ft) at 3800 rpm (varies by market tune). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI). Fuel Type: Unleaded Gasoline (Octane rating may vary by market, typically 91 RON recommended). Engine Architecture Configuration: Inline 4-cylinder, DOHC (Double Overhead Camshaft), 16 valves. Engine Management ECU Type: ECU controlled (specific ECU models would be detailed in the manual). 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission. Optional Transmission Type Optional: 4-speed Automatic Transmission. Features Clutch Type: Hydraulic clutch actuation for manual transmission. Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for exact specification and capacity). Automatic Transmission Fluid: Dexron III or equivalent (check manual for...
Body panel removal and installation, door hinges, latches, interior trim, exterior trim, underbody coatings, rust prevention.
HVAC System:
Air conditioning (compressor, condenser, evaporator, refrigerant), heating system (heater core), blower motor, climate control panel, ducts.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, tune-ups, belt inspections, brake inspections, tire rotations.
Troubleshooting:
Diagnostic procedures for common symptoms, fault finding charts, electrical circuit tracing.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems.
Diagnostics:
Detailed diagnostic procedures for engine performance, electrical faults, and mechanical issues, including interpretation of diagnostic codes.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for various systems, including power distribution, grounds, and component connections.
Specifications And Tolerances:
Critical torque specifications, clearances, measurements, and wear limits for engine, transmission, suspension, and brake components.
Disassembly And Assembly:
Detailed instructions for removing and reinstalling all parts and sub-assemblies.
Cleaning And Inspection:
Guidelines for cleaning components during disassembly and inspecting for wear or damage.
Technical Depth
Depth Of Information:
Full factory service repair manual, providing complete disassembly and reassembly instructions, covering both professional technician and advanced DIY mechanic needs.
📊 Manual Specifications
File Format
Download File Types:
WinRAR ZIP archive (.zip) containing HTML Document (.html) and PNG image (.png) files.
Print Quality
Printability:
Full Printable - Allows printing of the entire manual or selected pages.
ECU controlled (specific ECU models would be detailed in the manual).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission.
Optional
Transmission Type Optional:
4-speed Automatic Transmission.
Features
Clutch Type:
Hydraulic clutch actuation for manual transmission.
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification and capacity).
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for exact specification and capacity).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback.
Weights
Curb Weight:
Approximately 1050 - 1150 kg (depending on body style and equipment).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this specific model, often relied on regional safety standards.
Active Features
ABS:
Available on higher trims or as an option.
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags may be optional.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, often with 4 speakers. Upgraded systems with cassette or MP3 capabilities might be available.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
May be present on later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (dependent on oil type and driving conditions).
Engine Air Filter:
Replace every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plugs:
Replace every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type (e.g., platinum or iridium).
Coolant Flush:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Specification:
API SL or higher, SAE 5W-30 or 5W-40 (check owner's manual for specific recommendation and capacity).
Coolant Type:
GM Type II Dex-Cool or equivalent (ethylene glycol based).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Front struts/shocks, ball joints, sway bar links, clutch wear (manual), automatic transmission solenoids (less common but possible).
Electrical Gremlins:
While generally reliable, some owners report minor electrical issues over time, particularly with aging wiring or connectors.
Engine Performance:
Can experience occasional rough idle or minor power loss if spark plugs, fuel injectors, or sensors are neglected.
📚 Vehicle History
Brand Heritage
Daewoo Motors:
Daewoo Motors was a South Korean automobile manufacturer, a division of the Daewoo Group, which operated from 1982 until 2011. It was known for producing a range of passenger cars, often based on licensed platforms from other manufacturers.
Model Evolution
Gentra Origins:
The Daewoo Gentra (J200) is a rebadged version of the Chevrolet Aveo (T200) for certain markets. It was also sold as the Pontiac G3 Wave, Suzuki Swift+ (in Canada), and Holden Barina (in Australia) in various iterations. This generation represented a significant step up in refinement and design from previous Daewoo models.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (Daewoo/GM Korea plants) and potentially other GM global facilities.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally received moderate reviews, praised for affordability and fuel economy, but criticized for interior material quality and driving dynamics compared to some competitors.
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