🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 IE Year: 2002 Variant: IE (Injection) Codes Engine Code: Rotax 655 cc (typically 655 F) 👋 Introduction Market Position Segment: Lightweight dual-sport/adventure touring motorcycle Competitive Analysis Competitors: BMW F650GS (single-cylinder), Kawasaki KLR650, Suzuki DR650SE, Honda XR650L Key Features Engine Type: Single-cylinder, liquid-cooled, fuel-injected Rotax engine. Design Philosophy: Versatile platform combining on-road comfort with light off-road capability, known for its torquey engine and accessible ergonomics. Manual Value Proposition Purpose: To empower owners and technicians with the complete, official factory information needed for accurate maintenance, troubleshooting, and repair, ensuring the longevity and optimal performance of the Aprilia Pegaso 650 IE. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair for Aprilia Pegaso 650 IE 2002 Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'complete' and 'hundreds of pages') Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed, standard for factory manuals of this era and market) Format Format: Download PDF 📖 Manual Coverage Systems Covered Engine System: Detailed disassembly, assembly, inspection, and repair of the Rotax 655cc engine, including top-end, bottom-end, lubrication, cooling, and fuel injection systems. Fuel System: Comprehensive coverage of the electronic fuel injection (IE) system, including fuel pump, injectors, throttle body, sensors (MAP, TPS, IAT, Lambda), ECU diagnosis, and troubleshooting. Transmission System: Repair and maintenance of the gearbox, clutch, and related components, including lubrication and adjustment procedures. Chassis Suspension: Front fork (Marzocchi), rear shock absorber (Sachs), swingarm, bearings, and associated adjustments and service procedures. Braking System: Front and rear brake systems, including caliper overhaul, master cylinder service, bleeding procedures, pad replacement, and disc inspection. Electrical System: Wiring diagrams, component testing, battery, charging system (alternator, regulator/rectifier), starter motor, ignition system, lighting, and instrumentation. Bodywork And Trim: Panel removal and installation, fairings, seat, fuel tank, fenders, and associated hardware. Diagnostic Procedures: Troubleshooting guides for common electrical and mechanical issues, fault code interpretation (if applicable to the IE system). Procedures Included Scheduled Maintenance: Detailed maintenance schedules, including oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks, and more. Disassembly Reassembly: Step-by-step instructions for component removal, overhaul, and reinstallation with torque specifications. Troubleshooting: Systematic diagnostic procedures for identifying and rectifying common faults and performance issues. Wiring Diagrams: Comprehensive and detailed electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive. Covers everything from basic rider maintenance to complete engine rebuilds, electrical diagnostics, and suspension tuning. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High quality, designed for printing individual pages or the entire manual. Binding Type Binding Recommendation: Not applicable for PDF download, but implies professional binding if printed. Paper Type Paper Recommendation: Not applicable for PDF download, but implies durable paper for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder Displacement: 652 cc (approx.) Bore X Stroke: 100 mm x 83 mm (typical for this Rotax variant) Compression Ratio: 10.0:1 (typical) Performance Horsepower: Approx. 48-50 hp @ 6,250 rpm (varies slightly by market/tuning) Torque: Approx. 6.2 kgf·m (61 Nm) @ 5,200 rpm (typical) Fuel System Fuel Delivery: Electronic Fuel Injection (IE) with single throttle body and injectors Fuel Type: Unleaded gasoline, 95 RON recommended Ignition System Ignition Type: Digital CDI with electronic advance Lubrication System Oil Type: API SG or higher, JASO MA certified motorcycle oil, SAE 10W-40 recommended Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, 50% concentration recommended 🔧 Transmission Standard Gearbox Type: 5-speed constant mesh sequential gearbox Clutch Type: Wet, multi-plate, cable-operated Features Final Drive: O-ring sealed chain Gear Ratios: Specific ratios are detailed within the manual (e.g., 1st: 2.35, 2nd: 1.61, 3rd: 1.25, 4th: 1.04, 5th: 0.88) Fluid Specifications Transmission Oil Type: API GL-4 or GL-5 gear oil (specific viscosity grade provided in manual, e.g., 75W-90) 📐 Dimensions Exterior Length: Approx. 2150 mm Width: Approx. 840 mm (at handlebars) Height: Approx. 1370 mm (at windshield) Wheelbase: Approx. 1450 mm Weights Dry Weight: Approx. 170 kg Wet Weight: Approx. 185 kg (fully fueled) Payload Capacity: Not explicitly stated, but typical for this class is ~180-200 kg. Capacities Fuel Tank Capacity: Approx. 15 liters (including 3-liter reserve) Coolant Capacity: Approx. 1.2 liters Engine Oil Capacity: Approx. 2.5 liters (with filter change) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles of this era are not subject to standardized crash test ratings like automobiles. Active Features Braking System Type: Dual disc front, single disc rear Brake Component Manufacturer Front: Brembo (typically) Brake Disc Diameter Front: Approx. 300 mm Brake Caliper Type Front: 2-piston calipers (typically) Brake Component Manufacturer Rear: Brembo (typically) Brake Disc Diameter Rear: Approx. 220 mm Tire Size Front: 90/90-21 Tire Size Rear: 130/80-17 Passive Features Lighting: Halogen headlamp, LED tail light Instrumentation: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge,...