🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Chassis Code: RP (refer to manual for specific VIN decoding) Engine Code Designation: Rotax 990 V-Twin (specific variant TBD) 👋 Introduction Market Position Motorcycle Segment: High-performance sportbike, flagship model for Aprilia at the time Competitive Analysis Key Competitors: Ducati 996/998, Honda VTR1000SP-1/SP-2, Suzuki TL1000R, Yamaha R1, Kawasaki ZX-9R Key Features Engine Layout: V-Twin (90-degree) Frame Type: Aluminum twin-spar frame Suspension Components: Often equipped with high-quality, adjustable suspension (e.g., Öhlins or Showa components) 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Page Count: Likely 300-500 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (presumed, common for international service manuals) Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly/disassembly, lubrication, cooling, fuel injection, ignition, exhaust Transmission Drivetrain: Clutch, gearbox, final drive chain and sprockets Chassis Suspension: Frame, front forks (Öhlins/Showa depending on variant), rear shock absorber, swingarm, steering head Braking System: Front and rear brake calipers (Brembo), master cylinders, brake lines, fluid specifications Electrical System: Battery, charging system, ignition system, lighting, instrumentation, wiring diagrams, ECU diagnostics Bodywork Fairings: Fairing removal and installation, seat, fuel tank, minor bodywork repairs Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake bleeding, valve clearance checks Repair Procedures: Engine rebuild, gearbox overhaul, suspension servicing, electrical component replacement, brake system overhaul Troubleshooting Diagnostics: Fault finding, diagnostic codes, common issues and their solutions Assembly Disassembly: Detailed step-by-step guides for component removal and installation Technical Depth Depth Of Information: Comprehensive, covering routine maintenance to complete engine and chassis overhauls Diagnostic Level: Includes diagnostic procedures and potential fault codes (specifics depend on included diagnostic tool information, if any) Special Tools Required: Likely lists specific Aprilia or Rotax special tools for certain procedures 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing professional quality pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Likely text-searchable PDF for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-Twin Displacement: 997.6 cc (refer to manual for exact variant) Bore X Stroke: 97 x 67.5 mm (typical for this engine) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 130-137 HP (at crankshaft, model dependent) Torque: Approximately 95-100 Nm (at crankshaft, model dependent) Fuel System Fuel Delivery: Fuel Injection (ECU controlled) Ignition System: Digital electronic ignition 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Transmission: N/A (standard manual gearbox) Features Clutch Type: Wet multi-plate clutch (hydraulic actuation) Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2070 mm (refer to manual for precise measurement) Width: Approx. 720 mm (at handlebars, refer to manual) Height: Approx. 1120 mm (seat height, refer to manual) Weights Dry Weight: Approx. 185-195 kg (model dependent) Fuel Tank Capacity: Approx. 21 liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings differ from automobiles) Active Features Active Safety: Powerful Brembo brakes, responsive handling chassis Passive Features Passive Safety: Chassis integrity, rider skill dependent 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation typical for its era) Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control standard on this model year) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically 5,000-7,500 km or annually) Valve Clearance Interval: Refer to manual (typically 10,000-15,000 km) Chain Maintenance: Regular cleaning, lubrication, and tension adjustment (refer to manual for specific intervals) Fluid Specifications Engine Oil Type: Refer to manual (e.g., SAE 10W-40 or 15W-50, API SG or higher, JASO MA) Coolant Type: Refer to manual (ethylene glycol-based antifreeze, typically 50/50 mix with distilled water) Brake Fluid Type: Refer to manual (DOT 4 recommended) Clutch Fluid Type: Refer to manual (DOT 4 recommended) Known Issues Common Issues: Potential for stator failure, voltage regulator issues, occasional fuel pump problems (refer to manual for diagnostics) Maintenance Recommendations: Regular inspection of electrical connectors, diligent chain maintenance, and adherence to service intervals are crucial. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia has a strong racing heritage, particularly in smaller displacement sportbikes and Grand Prix racing Model Evolution First Generation: The RSV Mille was Aprilia's first foray into the litre-class sportbike segment, launched in 1997. 2002 Updates: The 2002 model likely received refinements in suspension, ECU mapping, and possibly minor cosmetic updates over earlier versions. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Motorcycle Press Reviews: Often praised for its powerful V-twin engine and agile handling, though sometimes criticized for suspension tuning or electrical gremlins in earlier iterations. Ratings Performance Ratings: Considered a top-tier sportbike in its class for its performance envelope.