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2002 Aprilia RSV Mille Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: Factory Year: 2002 👋 Introduction Market Position Target Audience: Aprilia RSV Mille Factory owners, DIY mechanics, professional motorcycle technicians. Competitive Analysis Value Proposition: Provides complete factory-level repair and service information, equivalent to what professional mechanics use, at a fraction of the cost. Key Features Manual Completeness: Complete factory service manual covering all aspects of repair and maintenance. 📋 Manual Details Coverage Coverage Areas: All repair procedures Format File Format: PDF/ZIP Language Language: ENGLISH Manual Type Manual Type: Factory Service Repair Manual 📖 Manual Coverage Systems Covered Systems Covered: Introduction, General Information, Services and Setting Up, Engine, Fuel System, Cooling System, Electrical System, Chassis, Troubleshooting, Analytical Index Procedures Included Procedures Included: Repair, Service, Setting Up, Troubleshooting Technical Depth Technical Depth: Comprehensive factory procedures for dealership-level service and DIY enthusiasts. 📊 Manual Specifications File Characteristics Compatibility: WIN/MAC/LINUX Access Delivery Method: Instant Download Software Requirements Unzipper Requirement: WinRAR or similar unzipping software ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Engine Details Engine Displacement: 998 cc (998 cubic centimeters) Engine Configuration: 90-degree V-Twin Performance Horsepower Estimate: Approximately 130-133 HP (97-99 kW) at the crankshaft (exact figure may vary by specific market and tuning). Fuel System Fuel Delivery: Fuel Injection (likely utilizing Mikuni or Magneti Marelli systems for the era) Lubrication Oil Type Specification: Requires specific motorcycle-grade synthetic or semi-synthetic oil (e.g., SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or JASO MA/MA2 standards – manual will confirm exact specifications). Engine Components Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled 🔧 Transmission Gearbox Transmission Type: 6-speed sequential manual gearbox Clutch Clutch Type: Hydraulically operated wet multi-plate clutch Drivetrain Final Drive: O-ring sealed chain Lubrication Transmission Oil Type: Specific transmission oil (manual will specify viscosity and API rating, typically a dedicated motorcycle gearbox oil). 📐 Dimensions Exterior Chassis Type: Aluminum twin-spar frame Weights Dry Weight Estimate: Approximately 182 kg (401 lbs) - exact figure may vary slightly for the 'Factory' model. Fuel Tank Capacity: Approximately 18 liters (4.75 US gallons) 🛡️ Safety Features Braking System Front Brakes: Dual 320 mm discs with radial-mount four-piston calipers (e.g., Brembo). Rear Brakes: Single 220 mm disc with two-piston caliper. Wheels And Tires Front Tire Size Specification: 120/70 ZR17 (typical specification). Rear Tire Size Specification: 190/50 ZR17 (typical specification). Suspension Front Suspension: Fully adjustable 43mm inverted telescopic fork (e.g., Ohlins or Showa, specific to Factory model). Rear Suspension: Adjustable monoshock with progressive linkage. 💡 Technology Features Infotainment Dashboard Display: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, fuel level indicator, and various warning lights. Driver Assistance Traction Control: Not typically equipped on this specific model year and variant. Later models introduced such features. Lighting Headlight Type: Dual Halogen headlights 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for exact intervals, typically every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first. Spark Plug Replacement: Refer to manual for exact intervals, generally around 10,000-15,000 km (6,000-9,000 miles). Chain Lubrication And Adjustment: Frequent checks and lubrication (every 500-1000 km or after riding in wet conditions), with adjustment as per manual specifications. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze/coolant, mixed with distilled water in a 50/50 ratio. Manual will specify exact type and capacity. Brake Fluid Type: DOT 4 or DOT 5.1 (manual will confirm the precise requirement for optimal performance and compatibility). Clutch Fluid Type: Typically mineral oil or DOT 3/4 brake fluid, depending on the hydraulic system specification (manual confirmation essential). Known Issues Common Wear Items: Chain and sprockets, brake pads, clutch plates, regulator/rectifier (potential for early models), fuel pump (less common but possible). Troubleshooting Topics Diagnostic Areas: Engine performance, starting issues, electrical faults, fueling problems, chassis handling anomalies. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments. Model Evolution Rsv Mille Generation: The RSV Mille represents Aprilia's flagship sportbike of the early 2000s, designed to compete with established European and Japanese superbike manufacturers. The 'Factory' model typically signifies a higher-spec version with upgraded components. Production Manufacturing Origin: Italy 🏆 Awards & Recognition Recognitions Reputation: The Aprilia RSV Mille series is generally recognized for its potent V-twin engine, advanced chassis dynamics, and sharp handling, often praised by motorcycle journalists of the era for its performance and Italian flair.
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Type: Motorcycle
Verkoper:
Sku: 136509
Collecties: ALL

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2002 Aprilia RSV Mille Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Model Variant:
Factory
Year:
2002
👋 Introduction
Market Position
Target Audience:
Aprilia RSV Mille Factory owners, DIY mechanics, professional motorcycle technicians.
Competitive Analysis
Value Proposition:
Provides complete factory-level repair and service information, equivalent to what professional mechanics use, at a fraction of the cost.
Key Features
Manual Completeness:
Complete factory service manual covering all aspects of repair and maintenance.
📋 Manual Details
Coverage
Coverage Areas:
All repair procedures
Format
File Format:
PDF/ZIP
Language
Language:
ENGLISH
Manual Type
Manual Type:
Factory Service Repair Manual
📖 Manual Coverage
Systems Covered
Systems Covered:
Introduction, General Information, Services and Setting Up, Engine, Fuel System, Cooling System, Electrical System, Chassis, Troubleshooting, Analytical Index
Procedures Included
Procedures Included:
Repair, Service, Setting Up, Troubleshooting
Technical Depth
Technical Depth:
Comprehensive factory procedures for dealership-level service and DIY enthusiasts.
📊 Manual Specifications
File Characteristics
Compatibility:
WIN/MAC/LINUX
Access
Delivery Method:
Instant Download
Software Requirements
Unzipper Requirement:
WinRAR or similar unzipping software
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Engine Details
Engine Displacement:
998 cc (998 cubic centimeters)
Engine Configuration:
90-degree V-Twin
Performance
Horsepower Estimate:
Approximately 130-133 HP (97-99 kW) at the crankshaft (exact figure may vary by specific market and tuning).
Fuel System
Fuel Delivery:
Fuel Injection (likely utilizing Mikuni or Magneti Marelli systems for the era)
Lubrication
Oil Type Specification:
Requires specific motorcycle-grade synthetic or semi-synthetic oil (e.g., SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or JASO MA/MA2 standards – manual will confirm exact specifications).
Engine Components
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
🔧 Transmission
Gearbox
Transmission Type:
6-speed sequential manual gearbox
Clutch
Clutch Type:
Hydraulically operated wet multi-plate clutch
Drivetrain
Final Drive:
O-ring sealed chain
Lubrication
Transmission Oil Type:
Specific transmission oil (manual will specify viscosity and API rating, typically a dedicated motorcycle gearbox oil).
📐 Dimensions
Exterior
Chassis Type:
Aluminum twin-spar frame
Weights
Dry Weight Estimate:
Approximately 182 kg (401 lbs) - exact figure may vary slightly for the 'Factory' model.
Fuel Tank Capacity:
Approximately 18 liters (4.75 US gallons)
🛡️ Safety Features
Braking System
Front Brakes:
Dual 320 mm discs with radial-mount four-piston calipers (e.g., Brembo).
Rear Brakes:
Single 220 mm disc with two-piston caliper.
Wheels And Tires
Front Tire Size Specification:
120/70 ZR17 (typical specification).
Rear Tire Size Specification:
190/50 ZR17 (typical specification).
Suspension
Front Suspension:
Fully adjustable 43mm inverted telescopic fork (e.g., Ohlins or Showa, specific to Factory model).
Rear Suspension:
Adjustable monoshock with progressive linkage.
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, fuel level indicator, and various warning lights.
Driver Assistance
Traction Control:
Not typically equipped on this specific model year and variant. Later models introduced such features.
Lighting
Headlight Type:
Dual Halogen headlights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for exact intervals, typically every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first.
Spark Plug Replacement:
Refer to manual for exact intervals, generally around 10,000-15,000 km (6,000-9,000 miles).
Chain Lubrication And Adjustment:
Frequent checks and lubrication (every 500-1000 km or after riding in wet conditions), with adjustment as per manual specifications.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water in a 50/50 ratio. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will confirm the precise requirement for optimal performance and compatibility).
Clutch Fluid Type:
Typically mineral oil or DOT 3/4 brake fluid, depending on the hydraulic system specification (manual confirmation essential).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, clutch plates, regulator/rectifier (potential for early models), fuel pump (less common but possible).
Troubleshooting Topics
Diagnostic Areas:
Engine performance, starting issues, electrical faults, fueling problems, chassis handling anomalies.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments.
Model Evolution
Rsv Mille Generation:
The RSV Mille represents Aprilia's flagship sportbike of the early 2000s, designed to compete with established European and Japanese superbike manufacturers. The 'Factory' model typically signifies a higher-spec version with upgraded components.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Reputation:
The Aprilia RSV Mille series is generally recognized for its potent V-twin engine, advanced chassis dynamics, and sharp handling, often praised by motorcycle journalists of the era for its performance and Italian flair.
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