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Chrysler Sebring 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2002 Codes Chassis Code: JR41 Production Series: Second Generation (JR) 👋 Introduction Market Position Segment: Mid-size sedan/coupe/convertible Target Audience: Families, individuals seeking reliable and stylish transportation Competitive Analysis Key Competitors: Ford Taurus, Toyota Camry, Honda Accord, Chevrolet Impala, Nissan Altima Key Features Model Variants: Sedan, Coupe, Convertible Design Philosophy: Stylish, comfortable, and practical mid-size vehicle with American design cues. 📋 Manual Details Coverage Areas Primary Coverage: Complete vehicle repair and service Engine Coverage: 2.7L V6 (EER), 2.4L DOHC 4-Cylinder (EDZ) Transmission Coverage: 4-Speed Automatic (41TE, 42LE) Page Count Estimated Pages: Approximately 1500-2000 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF or similar, searchable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, ignition, cooling, exhaust, lubrication systems, transmission Chassis: Suspension (front & rear), steering, brakes (front & rear, ABS), wheels & tires Electrical: Body electrical, lighting, instruments, HVAC, audio, power accessories, starting & charging system, wiring diagrams Body: Exterior (doors, hood, trunk, glass, bumpers), interior trim, seats, safety systems (airbags) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Component Repair: Engine teardown and rebuild, transmission overhaul, brake caliper and rotor replacement, suspension component replacement, alternator and starter replacement Diagnostic Procedures: Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, symptom-based diagnostics, electrical circuit testing Special Tools: Identification and usage of specialized Chrysler tools Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval Print Quality Print Readability: High resolution for clear diagrams and text, suitable for printing specific sections. Binding Type Physical Binding: N/A (Digital format) Paper Type Physical Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.7L (2736 cc) Engine 1 Type: 24-Valve V6 SOHC (EER) Engine 1 Horsepower: 200 hp @ 6000 rpm Engine 1 Torque: 192 lb-ft @ 4500 rpm Secondary Engine Engine 2 Displacement: 2.4L (2378 cc) Engine 2 Type: 16-Valve DOHC Inline-4 (EDZ) Engine 2 Horsepower: 150 hp @ 5700 rpm Engine 2 Torque: 165 lb-ft @ 4700 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Performance 0-60 Mph Approx: 7.5 - 9.5 seconds (depending on engine and body style) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic Optional Optional Transmission: N/A (Manual transmission was not widely offered on Sebring in this generation) Features Transmission Codes: 41TE (FWD), 42LE (FWD) Transmission Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase: 106.0 inches (2692 mm) Overall Length Sedan: 193.7 inches (4920 mm) Overall Width: 70.9 inches (1801 mm) Overall Height Sedan: 55.1 inches (1400 mm) Cargo Trunk Capacity Sedan: 15.5 cubic feet (439 liters) Weights Curb Weight Approx Sedan: 3300 - 3500 lbs (1497 - 1588 kg) Wheel Bolt Pattern: 5x100 mm Tire Size Common: 215/60R15, 205/55R16, 215/55R17 (varies by trim) 🛡️ Safety Features Ratings NHTSA Frontal Driver Impact: Good (in testing for comparable models) NHTSA Frontal Passenger Impact: Good (in testing for comparable models) IIHS Moderate Overlap Frontal: Acceptable (for comparable models) Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Infinity speaker system, steering wheel audio controls on higher trims. Climate Control: Manual climate control standard, optional automatic climate control. Driver Assistance Cruise Control: Standard on most models Connectivity Keyless Entry: Available as an option or on higher trim levels 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to owner's manual for specifics). Engine Coolant Flush: Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years. Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by the service manual. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified, often synthetic blend or full synthetic recommended) Engine Oil Capacity: 4.5 quarts (4.3 liters) for 2.7L V6, 4.0 quarts (3.8 liters) for 2.4L I4 Coolant Type: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (Pink) Brake Fluid Type: DOT 3 Known Issues Transmission Problems: Some reports of torque converter shudder or premature failure in automatic transmissions, particularly on earlier models. Suspension Wear: Worn control arm bushings, ball joints, and tie rod ends can lead to noise and alignment issues. Electrical Gremlins: Intermittent electrical issues, HVAC blower motor failure, power window motor issues can occur. Engine Oil Leaks: Leaking valve cover gaskets or oil pan gaskets are common maintenance items. 📚 Vehicle History Brand Heritage Chrysler Legacy: Chrysler has a long...
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Chrysler Sebring 2002 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2002
Codes
Chassis Code:
JR41
Production Series:
Second Generation (JR)
👋 Introduction
Market Position
Segment:
Mid-size sedan/coupe/convertible
Target Audience:
Families, individuals seeking reliable and stylish transportation
Competitive Analysis
Key Competitors:
Ford Taurus, Toyota Camry, Honda Accord, Chevrolet Impala, Nissan Altima
Key Features
Model Variants:
Sedan, Coupe, Convertible
Design Philosophy:
Stylish, comfortable, and practical mid-size vehicle with American design cues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete vehicle repair and service
Engine Coverage:
2.7L V6 (EER), 2.4L DOHC 4-Cylinder (EDZ)
Transmission Coverage:
4-Speed Automatic (41TE, 42LE)
Page Count
Estimated Pages:
Approximately 1500-2000 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar, searchable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel, ignition, cooling, exhaust, lubrication systems, transmission
Chassis:
Suspension (front & rear), steering, brakes (front & rear, ABS), wheels & tires
Electrical:
Body electrical, lighting, instruments, HVAC, audio, power accessories, starting & charging system, wiring diagrams
Body:
Exterior (doors, hood, trunk, glass, bumpers), interior trim, seats, safety systems (airbags)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Component Repair:
Engine teardown and rebuild, transmission overhaul, brake caliper and rotor replacement, suspension component replacement, alternator and starter replacement
Diagnostic Procedures:
Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, symptom-based diagnostics, electrical circuit testing
Special Tools:
Identification and usage of specialized Chrysler tools
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval
Print Quality
Print Readability:
High resolution for clear diagrams and text, suitable for printing specific sections.
Binding Type
Physical Binding:
N/A (Digital format)
Paper Type
Physical Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.7L (2736 cc)
Engine 1 Type:
24-Valve V6 SOHC (EER)
Engine 1 Horsepower:
200 hp @ 6000 rpm
Engine 1 Torque:
192 lb-ft @ 4500 rpm
Secondary Engine
Engine 2 Displacement:
2.4L (2378 cc)
Engine 2 Type:
16-Valve DOHC Inline-4 (EDZ)
Engine 2 Horsepower:
150 hp @ 5700 rpm
Engine 2 Torque:
165 lb-ft @ 4700 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Performance
0-60 Mph Approx:
7.5 - 9.5 seconds (depending on engine and body style)
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic
Optional
Optional Transmission:
N/A (Manual transmission was not widely offered on Sebring in this generation)
Features
Transmission Codes:
41TE (FWD), 42LE (FWD)
Transmission Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase:
106.0 inches (2692 mm)
Overall Length Sedan:
193.7 inches (4920 mm)
Overall Width:
70.9 inches (1801 mm)
Overall Height Sedan:
55.1 inches (1400 mm)
Cargo
Trunk Capacity Sedan:
15.5 cubic feet (439 liters)
Weights
Curb Weight Approx Sedan:
3300 - 3500 lbs (1497 - 1588 kg)
Wheel Bolt Pattern:
5x100 mm
Tire Size Common:
215/60R15, 205/55R16, 215/55R17 (varies by trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Impact:
Good (in testing for comparable models)
NHTSA Frontal Passenger Impact:
Good (in testing for comparable models)
IIHS Moderate Overlap Frontal:
Acceptable (for comparable models)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity speaker system, steering wheel audio controls on higher trims.
Climate Control:
Manual climate control standard, optional automatic climate control.
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Keyless Entry:
Available as an option or on higher trim levels
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to owner's manual for specifics).
Engine Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by the service manual.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified, often synthetic blend or full synthetic recommended)
Engine Oil Capacity:
4.5 quarts (4.3 liters) for 2.7L V6, 4.0 quarts (3.8 liters) for 2.4L I4
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (Pink)
Brake Fluid Type:
DOT 3
Known Issues
Transmission Problems:
Some reports of torque converter shudder or premature failure in automatic transmissions, particularly on earlier models.
Suspension Wear:
Worn control arm bushings, ball joints, and tie rod ends can lead to noise and alignment issues.
Electrical Gremlins:
Intermittent electrical issues, HVAC blower motor failure, power window motor issues can occur.
Engine Oil Leaks:
Leaking valve cover gaskets or oil pan gaskets are common maintenance items.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable and stylish American vehicles, known for innovation and value.
Model Evolution
Sebring Lineage:
The Sebring nameplate has been used by Chrysler for various models, with this 2002 model representing the second generation, building upon the Dodge Avenger platform.
Production
Manufacturing Plant:
Sterling Heights Assembly Plant, Michigan, USA; Brampton Assembly Plant, Ontario, Canada
Production Years For Generation:
2001-2006
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Generally mixed to average reliability ratings in its class, with some specific model years and components receiving lower scores.
Ratings
Jd Power Initial Quality:
Ratings varied, often below segment average during this generation's run.
Certifications
California Pzev:
Certain engine configurations might have met California PZEV (Partial Zero Emission Vehicle) standards, depending on specific market and options.
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