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2002 Citroen C8 Service and Repair Manual

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📚 Vehicle Manual Information 2002 Citroen C8 Service and Repair Manual 📋 Jump to Section... 🏷️ Basic Information 👋 Introduction 📋 Manual Details 📖 Manual Coverage 📊 Manual Specifications ⚙️ Engine Specifications 🔧 Transmission 📐 Dimensions 🛡️ Safety Features 💡 Technology Features 🔧 Maintenance 📚 Vehicle History 🏆 Awards & Recognition 🏷️ Basic Information Identification Make: Citroën Model: C8 Year: 2002 Codes Platform Code: PSA EW/L4 Platform (shared with Peugeot 807, Fiat Ulysse, Lancia Phedra) 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families, businesses requiring versatile people carriers Competitive Analysis Key Competitors: Renault Espace, Ford Galaxy, Volkswagen Sharan, Seat Alhambra, Chrysler Voyager Key Features Unique Selling Points: Spacious interior, flexible seating configurations, innovative sliding rear doors, comfortable ride, distinctive French design Manual Value Proposition Value: Provides dealership-level technical information, enabling accurate diagnosis and repair for owners and independent workshops, saving time and money. 📋 Manual Details Coverage Areas Coverage Scope: All models, All repairs A-Z Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (ES9J4S 3.0L V6 EW10J4 2.0L I4, DW10ATED 2.0L HDi DW12ATED 2.2L HDi), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system Transmission Drivetrain: Manual transmission (ML5T), Automatic transmission (AL4, AW30-43LE), Clutch, Driveshafts, CV joints Chassis: Suspension (front MacPherson, rear torsion beam), Steering system (hydraulic power steering), Brakes (front ventilated discs, rear solid discs, ABS, EBD, ESP), Wheels and tires Electrical: Battery, Charging system, Starting system, Lighting (headlights, taillights, interior), Instrument panel, Body electrical (wipers, horn, power windows, central locking), Engine management systems (ECU), ABS/ESP module, Airbag module, Body Control Module (BCM) Body And Interior: Body panels, Doors, Windows, Seats, Interior trim, HVAC system (air conditioning, heating), Sunroof, Sliding doors operation and mechanisms Procedures Included Routine Maintenance: Oil and filter changes, Air filter replacement, Fuel filter replacement, Spark plug replacement, Coolant flush and fill, Brake fluid flush and fill, Transmission fluid change, Wiper blade replacement Diagnostic Troubleshooting: Diagnostic Trouble Codes (DTC) interpretation, Symptom-based troubleshooting guides, Electrical circuit diagrams and troubleshooting, Component testing procedures Repair And Replacement: Engine overhaul, Cylinder head gasket replacement, Timing belt/chain replacement, Clutch replacement, Brake caliper and rotor replacement, Suspension component replacement, Door actuator and lock mechanism repair, HVAC blower motor replacement Bodywork And Trim: Panel alignment, Dent repair, Trim panel removal and installation, Sliding door rail adjustment and repair Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures) 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline 1: EW10J4 Description Gasoline 1: 2.0L (1997cc) Inline-4 DOHC 16-valve Performance Gasoline 1: 136 PS (134 hp; 100 kW) @ 6000 rpm, 190 Nm (140 lb-ft) @ 4100 rpm Fuel System Gasoline 1: Multi-point fuel injection (MPI) Secondary Engine Gasoline Engine Code Gasoline 2: ES9J4S Description Gasoline 2: 3.0L (2946cc) V6 DOHC 24-valve (PSA ES Engine) Performance Gasoline 2: 204 PS (201 hp; 150 kW) @ 6000 rpm, 285 Nm (210 lb-ft) @ 3750 rpm Fuel System Gasoline 2: Multi-point fuel injection (MPI) Primary Engine Diesel Engine Code Diesel 1: DW10ATED Description Diesel 1: 2.0L (1997cc) Inline-4 SOHC 8-valve Turbocharged Direct Injection (HDi) Performance Diesel 1: 109 PS (108 hp; 80 kW) @ 4000 rpm, 270 Nm (199 lb-ft) @ 1750 rpm Fuel System Diesel 1: Common Rail Diesel Injection (CRDi) Secondary Engine Diesel Engine Code Diesel 2: DW12ATED Description Diesel 2: 2.2L (2179cc) Inline-4 DOHC 16-valve Turbocharged Direct Injection (HDi) Performance Diesel 2: 128 PS (126 hp; 94 kW) @ 4000 rpm, 310 Nm (229 lb-ft) @ 2000 rpm Fuel System Diesel 2: Common Rail Diesel Injection (CRDi) Engine Management ECUs Used: Bosch Motronic, Siemens Sirius (Gasoline); Bosch EDC 15, EDC 16 (Diesel) 🔧 Transmission Standard Transmission Type Gasoline 2.0: 5-speed Manual (ML5C) Transmission Type Diesel 2.0: 5-speed Manual (ML5C) Optional Transmission Type Gasoline 3.0: 4-speed Automatic (AL4) Transmission Type Diesel 2.2: 5-speed Automatic (AW30-43LE) Features Manual Transmission Clutch: Hydraulically operated single dry plate clutch Automatic Transmission Features: Tiptronic sequential shifting option Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-80 Automatic Transmission Fluid Al4: LT 71141 or equivalent Automatic Transmission Fluid Aw30-43Le: Mobil ATF 3309 or equivalent 📐 Dimensions Exterior Length: 4600 mm (181.1 in) Width: 1935 mm (76.2 in) Height: 1740 mm (68.5 in) Wheelbase: 2823 mm (111.1 in) Interior Seating Capacity: 7 seats (2+3+2 configuration standard) Door Type: 4 conventional doors + 2 large sliding rear doors Cargo Cargo Volume Max: Approx. 2740 liters (with rear seats removed) Weights Curb Weight Min: Approx. 1750 kg (3858 lbs) Gross Vehicle Weight: Approx. 2500 kg (5511 lbs) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for models tested) Active Features ABS: Standard, Bosch 5.3 or later Esp Asr: Optional on some models, standard on higher trims/V6 Braking System Front: Ventilated discs Braking System Rear: Solid discs Passive Features Airbags Driver Passenger: Standard Airbags Side Curtain: Optional/Standard on higher trims Seatbelts: All seats equipped with 3-point seatbelts and pretensioners Child Seat Anchors: ISOFIX points on rear seats 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with steering wheel controls (optional), multi-speaker system. Navigation: Optional factory satellite navigation system. Driver Assistance Cruise Control: Available on most models. Parking Sensors: Optional rear parking sensors. Connectivity Phone Integration: Optional Bluetooth hands-free kit. 🔧 Maintenance Service Intervals Gasoline 2.0 Oil Change Interval: Every 15,000 miles or 12 months (whichever comes first) Timing Belt Replacement: Every 75,000 miles or 5 years (refer to specific engine for exact interval) Service Intervals Diesel 2.0 Oil Change Interval: Every 12,500 miles or 12 months (whichever comes first) Timing Belt Replacement: Every 75,000 miles or 5 years (refer to specific engine for exact interval) Fluid Specifications Engine Oil Gasoline Ew10J4: Total Quartz 9000 5W-40 (or equivalent meeting PSA B71 2296) Engine Oil Diesel Dw10Ated: Total Quartz INEO MC3 5W-30...
Type: car
Verkoper:
Sku: 569240
Collecties: ALL Citroen
2002 Citroen C8 Service and Repair Manual
📚 Vehicle Manual Information
2002 Citroen C8 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C8
Year:
2002
Codes
Platform Code:
PSA EW/L4 Platform (shared with Peugeot 807, Fiat Ulysse, Lancia Phedra)
👋 Introduction
Market Position
Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience:
Families, businesses requiring versatile people carriers
Competitive Analysis
Key Competitors:
Renault Espace, Ford Galaxy, Volkswagen Sharan, Seat Alhambra, Chrysler Voyager
Key Features
Unique Selling Points:
Spacious interior, flexible seating configurations, innovative sliding rear doors, comfortable ride, distinctive French design
Manual Value Proposition
Value:
Provides dealership-level technical information, enabling accurate diagnosis and repair for owners and independent workshops, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, All repairs A-Z
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (ES9J4S 3.0L V6 EW10J4 2.0L I4, DW10ATED 2.0L HDi DW12ATED 2.2L HDi), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system
Transmission Drivetrain:
Manual transmission (ML5T), Automatic transmission (AL4, AW30-43LE), Clutch, Driveshafts, CV joints
Chassis:
Suspension (front MacPherson, rear torsion beam), Steering system (hydraulic power steering), Brakes (front ventilated discs, rear solid discs, ABS, EBD, ESP), Wheels and tires
Electrical:
Battery, Charging system, Starting system, Lighting (headlights, taillights, interior), Instrument panel, Body electrical (wipers, horn, power windows, central locking), Engine management systems (ECU), ABS/ESP module, Airbag module, Body Control Module (BCM)
Body And Interior:
Body panels, Doors, Windows, Seats, Interior trim, HVAC system (air conditioning, heating), Sunroof, Sliding doors operation and mechanisms
Procedures Included
Routine Maintenance:
Oil and filter changes, Air filter replacement, Fuel filter replacement, Spark plug replacement, Coolant flush and fill, Brake fluid flush and fill, Transmission fluid change, Wiper blade replacement
Diagnostic Troubleshooting:
Diagnostic Trouble Codes (DTC) interpretation, Symptom-based troubleshooting guides, Electrical circuit diagrams and troubleshooting, Component testing procedures
Repair And Replacement:
Engine overhaul, Cylinder head gasket replacement, Timing belt/chain replacement, Clutch replacement, Brake caliper and rotor replacement, Suspension component replacement, Door actuator and lock mechanism repair, HVAC blower motor replacement
Bodywork And Trim:
Panel alignment, Dent repair, Trim panel removal and installation, Sliding door rail adjustment and repair
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline 1:
EW10J4
Description Gasoline 1:
2.0L (1997cc) Inline-4 DOHC 16-valve
Performance Gasoline 1:
136 PS (134 hp; 100 kW) @ 6000 rpm, 190 Nm (140 lb-ft) @ 4100 rpm
Fuel System Gasoline 1:
Multi-point fuel injection (MPI)
Secondary Engine Gasoline
Engine Code Gasoline 2:
ES9J4S
Description Gasoline 2:
3.0L (2946cc) V6 DOHC 24-valve (PSA ES Engine)
Performance Gasoline 2:
204 PS (201 hp; 150 kW) @ 6000 rpm, 285 Nm (210 lb-ft) @ 3750 rpm
Fuel System Gasoline 2:
Multi-point fuel injection (MPI)
Primary Engine Diesel
Engine Code Diesel 1:
DW10ATED
Description Diesel 1:
2.0L (1997cc) Inline-4 SOHC 8-valve Turbocharged Direct Injection (HDi)
Performance Diesel 1:
109 PS (108 hp; 80 kW) @ 4000 rpm, 270 Nm (199 lb-ft) @ 1750 rpm
Fuel System Diesel 1:
Common Rail Diesel Injection (CRDi)
Secondary Engine Diesel
Engine Code Diesel 2:
DW12ATED
Description Diesel 2:
2.2L (2179cc) Inline-4 DOHC 16-valve Turbocharged Direct Injection (HDi)
Performance Diesel 2:
128 PS (126 hp; 94 kW) @ 4000 rpm, 310 Nm (229 lb-ft) @ 2000 rpm
Fuel System Diesel 2:
Common Rail Diesel Injection (CRDi)
Engine Management
ECUs Used:
Bosch Motronic, Siemens Sirius (Gasoline); Bosch EDC 15, EDC 16 (Diesel)
🔧 Transmission
Standard
Transmission Type Gasoline 2.0:
5-speed Manual (ML5C)
Transmission Type Diesel 2.0:
5-speed Manual (ML5C)
Optional
Transmission Type Gasoline 3.0:
4-speed Automatic (AL4)
Transmission Type Diesel 2.2:
5-speed Automatic (AW30-43LE)
Features
Manual Transmission Clutch:
Hydraulically operated single dry plate clutch
Automatic Transmission Features:
Tiptronic sequential shifting option
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-80
Automatic Transmission Fluid Al4:
LT 71141 or equivalent
Automatic Transmission Fluid Aw30-43Le:
Mobil ATF 3309 or equivalent
📐 Dimensions
Exterior
Length:
4600 mm (181.1 in)
Width:
1935 mm (76.2 in)
Height:
1740 mm (68.5 in)
Wheelbase:
2823 mm (111.1 in)
Interior
Seating Capacity:
7 seats (2+3+2 configuration standard)
Door Type:
4 conventional doors + 2 large sliding rear doors
Cargo
Cargo Volume Max:
Approx. 2740 liters (with rear seats removed)
Weights
Curb Weight Min:
Approx. 1750 kg (3858 lbs)
Gross Vehicle Weight:
Approx. 2500 kg (5511 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for models tested)
Active Features
ABS:
Standard, Bosch 5.3 or later
Esp Asr:
Optional on some models, standard on higher trims/V6
Braking System Front:
Ventilated discs
Braking System Rear:
Solid discs
Passive Features
Airbags Driver Passenger:
Standard
Airbags Side Curtain:
Optional/Standard on higher trims
Seatbelts:
All seats equipped with 3-point seatbelts and pretensioners
Child Seat Anchors:
ISOFIX points on rear seats
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls (optional), multi-speaker system.
Navigation:
Optional factory satellite navigation system.
Driver Assistance
Cruise Control:
Available on most models.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Phone Integration:
Optional Bluetooth hands-free kit.
🔧 Maintenance
Service Intervals Gasoline 2.0
Oil Change Interval:
Every 15,000 miles or 12 months (whichever comes first)
Timing Belt Replacement:
Every 75,000 miles or 5 years (refer to specific engine for exact interval)
Service Intervals Diesel 2.0
Oil Change Interval:
Every 12,500 miles or 12 months (whichever comes first)
Timing Belt Replacement:
Every 75,000 miles or 5 years (refer to specific engine for exact interval)
Fluid Specifications
Engine Oil Gasoline Ew10J4:
Total Quartz 9000 5W-40 (or equivalent meeting PSA B71 2296)
Engine Oil Diesel Dw10Ated:
Total Quartz INEO MC3 5W-30 (or equivalent meeting PSA B71 2290)
Coolant:
PSA Peugeot Citroën Blue Antifreeze (Ethylene Glycol based) - concentration 50/50
Brake Fluid:
DOT 4
Known Issues
Common Problems General:
Electrical gremlins (door locks, window motors), EGR valve issues (diesel), DPF clogging (later diesel models), suspension wear, sliding door mechanism issues, cooling fan resistor failure.
Common Problems Diesel:
Injectors, glow plugs, turbocharger issues, starter motor failure (DW10/DW12).
Common Problems Gasoline:
Ignition coil failures (EW10J4), lambda sensor issues.
Common Problems Transmission:
AL4 automatic transmission: solenoid failures, torque converter issues.
📚 Vehicle History
Brand Heritage
Citroen Focus:
Known for innovative designs, comfort-oriented suspension (like Hydractive), and practical family vehicles.
Model Evolution
Generation:
First generation (launched 2002)
Platform Sharing:
Developed as part of the Eurovan 2 platform alongside Fiat Ulysse and Lancia Phedra, with a badge-engineered Peugeot 807.
Production
Production Period:
2002-2008
Manufacturing Location:
Sevelnord plant, Valenciennes, France
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2002 C8 are not widely publicized, it was part of the successful Eurovan family which garnered general acclaim for practicality and innovation in the MPV segment.
🏆 Professional Vehicle Manual Information
Comprehensive technical documentation for maintenance, repair, and operation
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