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CITROEN Evasion 2.0i 16V 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine: 2.0i 16V (XU10J4R) Codes Engine Code: XU10J4R Chassis Code: 2A 👋 Introduction Market Position Positioning: The Citroën Evasion was a large MPV (Multi-Purpose Vehicle) positioned as a versatile family transporter, competing with vehicles like the Renault Espace and Peugeot 806. Competitive Analysis Competition: Competed against other European MPVs of its era, emphasizing comfort, practicality, and distinctive French design, often featuring advanced suspension for its class. Key Features Features: Spacious interior, modular seating, emphasis on driver comfort, and the 2.0i 16V engine offered a balance of performance and economy. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair for Citroën Evasion 2.0i 16V 2002 models. Page Count Estimated Pages: Likely over 1000 pages based on comprehensive coverage. Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems: General information, periodic maintenance, engine mechanical, fuel system, throttle body, cooling system, lubrication system, chassis, electrical system, servicing information, emission control information, wiring diagrams. Engine Mechanical: Complete engine overhaul, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing system, valve train. Fuel System: Fuel pump, fuel injectors, fuel filter, fuel lines, throttle body (electronic or cable operated). Electrical System: Battery, alternator, starter motor, lighting systems, ignition system, ECU (Engine Control Unit), sensor diagnostics, wiring diagrams for all circuits. Chassis: Suspension (front and rear), steering system, brake system (front and rear brakes, ABS), wheel bearings, driveshafts. Procedures Included Procedures: Engine tune-up, diagnostic procedures for fault codes, brake pad and disc replacement, suspension component replacement, electrical component testing, bodywork repair basics. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and full rebuilds. Suitable for DIY and professional mechanics. Technical Depth: Detailed torque specifications for all fasteners, diagnostic charts for common symptoms, precise component measurements for wear assessment. 📊 Manual Specifications File Format Printability: Printable without restriction. Requirements: Adobe PDF Reader Print Quality Quality: Top quality diagrams and instructions. Binding Type Binding: Digital Download (PDF) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally aspirated inline-4 cylinder Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 10.4:1 Performance Horsepower: 132 hp (97 kW) @ 5500 rpm Torque: 187 Nm (138 lb-ft) @ 4200 rpm Fuel System Fuel Injection: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Lubrication System Oil Capacity Liters: 4.7 Liters (with filter) Oil Type Specification: See manual for specific API/ACEA specifications, typically API SJ or higher, ACEA A3/B3. Viscosity usually 5W-40 or 10W-40. Cooling System Coolant Capacity Liters: Approximately 7.5 Liters Coolant Type Specification: See manual for specific type, typically a long-life ethylene glycol-based coolant. 🔧 Transmission Standard Type: 5-speed manual transmission (ML5C) Optional Type: 4-speed automatic transmission (AL4 / DP0) Features Automatic Features: Electronically controlled, adaptive shift programs. Fluid Specifications Manual Fluid Type: GL-5 SAE 75W-80 or similar manual transmission fluid. Automatic Fluid Type: See manual for specific ATF type. Typically Dexron III or equivalent for AL4. 📐 Dimensions Exterior Length: 4400 mm (173.2 in) Width: 1800 mm (70.9 in) Height: 1750 mm (68.9 in) Wheelbase: 2820 mm (111.0 in) Weights Curb Weight Kg: Approximately 1500-1600 kg (3307-3527 lbs), depending on configuration. Cargo Cargo Volume Liters: Variable, up to ~3000 liters with seats folded. 🛡️ Safety Features Ratings Euro Ncap Rating: Euro NCAP 3-star rating for frontal impact (for earlier models, specific 2002 rating may vary). Active Features ABS: Standard on most models. Esp: Optional on some higher trims or later models. Passive Features Airbags: Driver and front passenger airbags standard, optional side airbags. Seatbelts: All seating positions equipped with three-point seatbelts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with steering wheel controls. Quality and features vary by trim level. Driver Assistance Cruise Control: Available as an option on higher trims. Connectivity Connectivity Features: Limited by era, primarily focused on basic audio input. No modern Bluetooth or USB connectivity typically. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,300 miles) or 1 year, whichever comes first, or as specified in the manual. Timing Belt Interval: Crucial interval, typically 90,000 km (56,000 miles) or 5 years for the 2.0i 16V engine. Failure can cause catastrophic engine damage. Spark Plug Replacement: Refer to manual, typically around 60,000 km (37,000 miles). Fluid Specifications Brake Fluid Type: DOT 4 Power Steering Fluid Type: See manual; typically a specific hydraulic fluid or ATF. Known Issues Common Problems: Intermittent electrical faults, issues with automatic transmission (AL4), suspension component wear, catalytic converter failure, fuel pump issues. Engine Specific Concerns: Potential for oil leaks from seals, occasional carbon buildup on valves due to direct injection on some variants (though XU10J4R is MPI). 📚 Vehicle History Brand Heritage Heritage: Citroën has a long history of innovative vehicle design...
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CITROEN Evasion 2.0i 16V 2002 Service Repair ManualCITROEN Evasion 2.0i 16V 2002 Service Repair ManualCITROEN Evasion 2.0i 16V 2002 Service Repair ManualCITROEN Evasion 2.0i 16V 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Evasion
Year:
2002
Engine:
2.0i 16V (XU10J4R)
Codes
Engine Code:
XU10J4R
Chassis Code:
2A
👋 Introduction
Market Position
Positioning:
The Citroën Evasion was a large MPV (Multi-Purpose Vehicle) positioned as a versatile family transporter, competing with vehicles like the Renault Espace and Peugeot 806.
Competitive Analysis
Competition:
Competed against other European MPVs of its era, emphasizing comfort, practicality, and distinctive French design, often featuring advanced suspension for its class.
Key Features
Features:
Spacious interior, modular seating, emphasis on driver comfort, and the 2.0i 16V engine offered a balance of performance and economy.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair for Citroën Evasion 2.0i 16V 2002 models.
Page Count
Estimated Pages:
Likely over 1000 pages based on comprehensive coverage.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
General information, periodic maintenance, engine mechanical, fuel system, throttle body, cooling system, lubrication system, chassis, electrical system, servicing information, emission control information, wiring diagrams.
Engine Mechanical:
Complete engine overhaul, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing system, valve train.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel lines, throttle body (electronic or cable operated).
Electrical System:
Battery, alternator, starter motor, lighting systems, ignition system, ECU (Engine Control Unit), sensor diagnostics, wiring diagrams for all circuits.
Chassis:
Suspension (front and rear), steering system, brake system (front and rear brakes, ABS), wheel bearings, driveshafts.
Procedures Included
Procedures:
Engine tune-up, diagnostic procedures for fault codes, brake pad and disc replacement, suspension component replacement, electrical component testing, bodywork repair basics.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and full rebuilds. Suitable for DIY and professional mechanics.
Technical Depth:
Detailed torque specifications for all fasteners, diagnostic charts for common symptoms, precise component measurements for wear assessment.
📊 Manual Specifications
File Format
Printability:
Printable without restriction.
Requirements:
Adobe PDF Reader
Print Quality
Quality:
Top quality diagrams and instructions.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally aspirated inline-4 cylinder
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
10.4:1
Performance
Horsepower:
132 hp (97 kW) @ 5500 rpm
Torque:
187 Nm (138 lb-ft) @ 4200 rpm
Fuel System
Fuel Injection:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity Liters:
4.7 Liters (with filter)
Oil Type Specification:
See manual for specific API/ACEA specifications, typically API SJ or higher, ACEA A3/B3. Viscosity usually 5W-40 or 10W-40.
Cooling System
Coolant Capacity Liters:
Approximately 7.5 Liters
Coolant Type Specification:
See manual for specific type, typically a long-life ethylene glycol-based coolant.
🔧 Transmission
Standard
Type:
5-speed manual transmission (ML5C)
Optional
Type:
4-speed automatic transmission (AL4 / DP0)
Features
Automatic Features:
Electronically controlled, adaptive shift programs.
Fluid Specifications
Manual Fluid Type:
GL-5 SAE 75W-80 or similar manual transmission fluid.
Automatic Fluid Type:
See manual for specific ATF type. Typically Dexron III or equivalent for AL4.
📐 Dimensions
Exterior
Length:
4400 mm (173.2 in)
Width:
1800 mm (70.9 in)
Height:
1750 mm (68.9 in)
Wheelbase:
2820 mm (111.0 in)
Weights
Curb Weight Kg:
Approximately 1500-1600 kg (3307-3527 lbs), depending on configuration.
Cargo
Cargo Volume Liters:
Variable, up to ~3000 liters with seats folded.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Euro NCAP 3-star rating for frontal impact (for earlier models, specific 2002 rating may vary).
Active Features
ABS:
Standard on most models.
Esp:
Optional on some higher trims or later models.
Passive Features
Airbags:
Driver and front passenger airbags standard, optional side airbags.
Seatbelts:
All seating positions equipped with three-point seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with steering wheel controls. Quality and features vary by trim level.
Driver Assistance
Cruise Control:
Available as an option on higher trims.
Connectivity
Connectivity Features:
Limited by era, primarily focused on basic audio input. No modern Bluetooth or USB connectivity typically.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 1 year, whichever comes first, or as specified in the manual.
Timing Belt Interval:
Crucial interval, typically 90,000 km (56,000 miles) or 5 years for the 2.0i 16V engine. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Refer to manual, typically around 60,000 km (37,000 miles).
Fluid Specifications
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
See manual; typically a specific hydraulic fluid or ATF.
Known Issues
Common Problems:
Intermittent electrical faults, issues with automatic transmission (AL4), suspension component wear, catalytic converter failure, fuel pump issues.
Engine Specific Concerns:
Potential for oil leaks from seals, occasional carbon buildup on valves due to direct injection on some variants (though XU10J4R is MPI).
📚 Vehicle History
Brand Heritage
Heritage:
Citroën has a long history of innovative vehicle design and engineering, particularly in areas like ride comfort and unique styling.
Model Evolution
Evolution:
The Evasion was part of the 'Eurovans' project, shared with Fiat, Lancia, and Peugeot. It succeeded the Citroën Synergie and was later replaced by the C8. The 2002 model represents a later iteration with potential minor updates.
Production
Production Period:
1994-2002
Manufacturing Location:
Sevel Sud plant in Italy (as part of the Eurovans consortium).
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