Full-size pickup truck, popular for heavy-duty work, towing, and hauling. Competes with Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra.
Competitive Analysis
Key Advantages 2002 Ram:
Distinctive styling, powerful engine options (especially the Cummins diesel), robust build quality, capable towing and payload capacities.
Key Features
Manual Benefits:
Empowers DIY mechanics and professional technicians with comprehensive information for accurate diagnosis and repair, reducing labor costs and downtime. Covers all major systems for a complete service solution.
Vehicle Appeal:
Renowned for its distinctive 'crosshair' grille design, robust chassis, and the availability of the highly regarded Cummins turbodiesel engine, making it a workhorse and a favorite among truck enthusiasts.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive repair, service, maintenance, diagnostics, and troubleshooting for all Dodge Ram Trucks 1500, 2500, and 3500 models equipped with applicable engines for the 2002 model year.
Page Count
Page Count:
3246
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
3.7L Magnum V6, 4.7L Magnum V8, 5.9L Magnum V8 (Gas), 5.9L Cummins Turbo Diesel I6
Front axle, rear axle, transfer case (2WD/4WD), propeller shafts, CV joints.
Suspension:
Front suspension (independent torsion bar/coil spring options), rear suspension (leaf springs), steering system (power steering, steering linkage).
Brakes:
Front disc brakes, rear drum brakes, anti-lock braking system (ABS), parking brake system.
Electrical:
Battery, charging system, starting system, ignition system, lighting, gauges, instrument cluster, power accessories, body control module (BCM), Powertrain Control Module (PCM), fuse and relay identification.
Brake pad/shoe replacement, rotor/drum replacement, caliper/wheel cylinder service, brake fluid flush and bleed, ABS component diagnosis and replacement.
Suspension Steering Repair:
Shock absorber/strut replacement, ball joint/tie rod end replacement, wheel bearing replacement, power steering pump/rack and pinion service.
Electrical Diagnostics:
Charging system testing, starting system troubleshooting, ignition system repair, lighting system diagnosis, body electrical component testing, wiring harness repair.
Body Work:
Door panel removal, glass replacement, seal replacement, minor body panel repair procedures, interior trim component removal/installation.
Mopar OAT (Orange) Antifreeze/Coolant or equivalent (50/50 mix).
Known Issues
Common Problems General:
Interior trim wear, HVAC blend door actuator failure, exhaust manifold leaks (especially on V8s), automatic transmission issues (particularly on early 47RE/48RE units under heavy use).
Common Problems Cummins:
Injector line failures, VP44 injection pump issues (earlier models), potential for cracking exhaust manifolds, turbocharger issues (high mileage).
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, evolving from early 'Power Wagon' models to modern Ram trucks.
Model Evolution
Third Generation Ram:
The 2002 model year represents the continuation of the third generation (2002-2008), characterized by a significant redesign with a more powerful stance and improved interior.
Production
Manufacturing Locations:
Saltillo Truck Assembly, Mexico; Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Cummins Engine Reputation:
The 5.9L Cummins Turbo Diesel engine is widely recognized for its durability, longevity, and impressive torque output, making it a highly sought-after powertrain.
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