🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2002 Codes Internal Model Code: Mk1 (Second Generation) 👋 Introduction Market Position Vehicle Class: Compact Car Target Audience: Primarily aimed at owners seeking to perform their own maintenance and repairs, as well as independent automotive repair shops. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cavalier. Key Selling Points: The 2002 Focus offered a European-influenced design, refined handling, and a range of fuel-efficient engines, making it a strong contender in its segment. Key Features Manual Value Proposition: Provides the critical technical data and procedures necessary to maintain and repair the 2002 Ford Focus, potentially saving owners significant costs and ensuring proper vehicle upkeep. Vehicle Highlight: Known for its agile handling and comfortable ride, the 2002 Focus represented a significant step forward for Ford's compact offerings. 📋 Manual Details Coverage Areas Major Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Software (likely PDF or proprietary viewer) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly procedures for all engine variants, including timing belt/chain service, piston/ring/valve service, cylinder head gasket replacement, and lubrication system maintenance. Engine Management: Diagnosis and repair of fuel injection, ignition system, emissions control systems (EGR, PCV), sensors (MAF, MAP, O2, TPS, Crank/Cam), actuators, and Powertrain Control Module (PCM) operation and troubleshooting. Transmission Manual: Service procedures for manual transmissions, including clutch replacement, gearbox overhaul, and shift linkage adjustment. Transmission Automatic: Diagnostic flowcharts, fluid level checks, filter/fluid replacement, and internal component repair for automatic transmissions. Drivetrain: Front-wheel drive axle shaft and CV joint service, differential inspection and repair (where applicable). Suspension: Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), alignment specifications, and troubleshooting. Steering: Power steering system diagnosis, pump and rack replacement, steering column components, and alignment. Brakes: Front and rear brake component service (discs, pads, calipers), hydraulic system bleeding, ABS system diagnostics and component replacement, parking brake adjustment. Electrical System: Complete wiring diagrams for all circuits, fuse and relay locations, power distribution, battery service, starter and alternator testing/replacement, lighting systems, and accessory circuits. HVAC: Refrigerant handling and charging, component replacement (compressor, condenser, evaporator, heater core), blower motor service, and diagnostic procedures for climate control systems. Body And Frame: Body panel alignment, door and latch service, interior trim removal/installation, glass replacement, and chassis component inspection. Emissions Control: Detailed information on evaporative emission control (EVAP), positive crankcase ventilation (PCV), exhaust gas recirculation (EGR), and catalytic converter systems, including diagnostic routines and component testing. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid flushes, and general inspections. Troubleshooting: Extensive diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues across all vehicle systems. Component Replacement: Step-by-step instructions for replacing nearly all major and minor components of the vehicle. Rebuilding Procedures: Detailed instructions for rebuilding engines, transmissions, and other major mechanical assemblies. Diagnostic Techniques: Guidance on using diagnostic tools, interpreting scan tool data (OBD-II), and performing electrical circuit testing. Technical Depth Depth Level: Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Specifications: Precise torque specifications, clearances, fluid capacities, electrical resistance values, and diagnostic parameters. Wiring Diagrams: Full-color, detailed wiring diagrams for all electrical systems, including component locations and connector pinouts. 📊 Manual Specifications File Format File Type: Software application, likely interactive PDF or proprietary system. Searchability: High, featuring full-text search capabilities for rapid information retrieval. Printability: Generally printable pages, allowing for offline use or printing of specific sections. Print Quality Image Resolution: High resolution for clear diagrams, illustrations, and photographs. Binding Type Binding: N/A (Software format) Paper Type Paper Quality: N/A (Software format) ⚙️ Engine Specifications Primary Engine Engine Code: Zetec-R (Optional), SPI (Standard) Displacement Spi: 2.0L (1988cc) Horsepower Spi: 110 hp @ 5000 rpm Torque Spi: 125 lb-ft @ 3500 rpm Block Material Spi: Cast Iron Head Material Spi: Aluminum Configuration Spi: Inline 4-Cylinder Valvetrain Spi: SOHC (Single Overhead Camshaft) Fuel System: Electronic Multi-port Fuel Injection (MPI) Optional Engine Displacement Zetec: 2.0L (1988cc) DOHC Horsepower Zetec: 130 hp @ 5300 rpm Torque Zetec: 135 lb-ft @ 4300 rpm Fuel Requirement: 87 Octane (Regular Unleaded) Maintenance Timing Belt Replacement Interval: 100,000 miles or 10 years (for Zetec engines, SPI does not have a belt, but chain inspection is recommended) Spark Plug Type: NGK TR55-1 Oil Capacity Spi: 4.0 Quarts (3.8 Liters) with filter Oil Type Spi: SAE 5W-30 API SG or SH Coolant Type: Ford Premium Engine Coolant (Gold Color) or equivalent. 🔧 Transmission Standard Type Standard: 5-Speed Manual (Getrag MTX-75) Optional Type Optional: 4-Speed Automatic (AX4N) Features Manual Fluid Capacity: 1.9 Liters (2.0 Quarts) Manual Fluid Type: WSD-M2C200-B Specification Automatic Fluid Capacity: 7.5 Liters (7.9 Quarts) -...