🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2002 Codes Chassis Code: W463 Engine Code: M113 E50 👋 Introduction Market Position Vehicle Segment: Luxury SUV, Off-Road Vehicle Market Niche: High-end, rugged, go-anywhere luxury vehicle with a strong reputation for durability and capability. Competitive Analysis Competitors 2002: Land Rover Range Rover, Toyota Land Cruiser, Lexus LX 470, Cadillac Escalade Key Features Off Road Capability: Permanent four-wheel drive, locking center differential, available locking rear differential, robust chassis and suspension. Luxury Appointments: Premium leather interior, wood trim, advanced climate control, high-quality audio system, power amenities. Manual Value Proposition: Essential for owners and independent repair shops to maintain and repair this complex luxury off-road vehicle accurately and efficiently. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Diagnostics Secondary Coverage: Maintenance, Repair, Troubleshooting Page Count Estimated Pages: Approximately 1500-2000 (typical for comprehensive factory service manuals) Manual Type Type: Official Factory Service Manual Software Language Language: English Format Format: Software/Digital (likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, component testing, fuel injection, ignition system, cooling system, lubrication system, engine management (ECU/DME) Transmission: Automatic Transmission (5G-TRONIC 722.6), removal/installation, overhaul, torque converter, hydraulic control, electronic control module (TCM) Drivetrain: Front and rear differentials, transfer case, drive shafts, CV joints, wheel hubs Suspension: Independent front suspension (double wishbone), solid rear axle, coil springs, shock absorbers, sway bars, steering linkage Brakes: Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), ESP (Electronic Stability Program), brake pads, rotors, calipers, parking brake Steering: Power steering system, steering column, steering gear, alignment specifications Electrical System: Battery, charging system (alternator), starter, lighting, fuses, relays, wiring diagrams, body control module (BCM) Climate Control: Air conditioning (R134a), heating system, HVAC controls, blower motor, evaporator, condenser Body: Exterior body panels, doors, windows, locks, mirrors, interior trim, seats, roof rack provisions Diagnostics: OBD-II (On-Board Diagnostics), fault codes (DTCs), diagnostic procedures, troubleshooting charts Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspections/replacement, spark plug replacement Mechanical Repairs: Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper rebuilding, differential service Electrical Repairs: Wiring harness repair, component testing and replacement (sensors, actuators), diagnostic scan tool usage Troubleshooting: System-specific diagnostic flows, symptom-based troubleshooting guides, common problem diagnosis Adjustments: Wheel alignment, parking brake adjustment, door/hood latch adjustments Specifications: Torque values, fluid capacities, electrical component resistance, diagnostic parameters Technical Depth Depth: Comprehensive: From basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Digital Format: Likely searchable PDF or proprietary executable for interactive use. High-resolution diagrams and text. Print Quality Quality: High-resolution, professional quality for clear reproduction of diagrams and text if printed. Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Type: V8, Four-Stroke, Naturally Aspirated Displacement: 4,966 cc (5.0 Liters) Bore X Stroke: 97.0 mm x 84.0 mm Compression Ratio: 9.0:1 Valve Train: SOHC (Single Overhead Camshaft), 3 valves per cylinder (2 intake, 1 exhaust) Performance Horsepower: Approx. 292 hp @ 5500 rpm Torque: Approx. 335 lb-ft (454 Nm) @ 3250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Multi-port Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Cooling System Coolant Type: Mercedes-Benz G48 Antifreeze/Coolant (Blue) Lubrication Oil Type: Synthetic SAE 0W-40 (MB 229.5 specification) Oil Capacity: Approx. 8.5 liters (8.9 US quarts) with filter change 🔧 Transmission Standard Type: 5-speed Automatic (722.6 '5G-TRONIC') Optional Transmission Options: None for G500 in 2002 Features Shift Modes: Comfort (C) and Sport (S) modes Fluid Specifications Fluid Type: MB 236.10 Automatic Transmission Fluid (e.g., Mobil ATF 134) Fluid Capacity: Approx. 8.0-9.0 liters (for complete fill, including torque converter) 📐 Dimensions Exterior Length: Approx. 4660 mm (183.5 in) Width: Approx. 1760 mm (69.3 in) (excluding mirrors) Height: Approx. 1931 mm (76.0 in) Wheelbase: Approx. 2850 mm (112.2 in) Weights Curb Weight: Approx. 2450 kg (5401 lbs) Gross Vehicle Weight Rating: Approx. 3100 kg (6834 lbs) Cargo Cargo Volume: Approx. 600 liters (behind rear seats) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not specifically rated in the same manner as modern vehicles; known for robust body-on-frame construction. IIHS Crash Test: Generally considered strong in frontal impacts due to its solid construction. Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Acceleration Skid Control (ASR) Stability Control: Standard Electronic Stability Program (ESP) Passive Features Airbags: Driver and front passenger airbags, side airbags (optional or standard depending on market) Seatbelts: 3-point seatbelts with pretensioners and load limiters Body Construction: Robust body-on-frame construction with reinforced chassis. 💡 Technology Features Infotainment Audio System: Premium sound system (e.g., Bose or Harmon Kardon in higher trims), CD player, AM/FM radio. Navigation: Optional COMAND (Cockpit Management and Navigation Display) system with GPS navigation and telematics. Driver Assistance Parking Assist: Optional parking sensors (front and...