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Mitsubishi Lancer 2002 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2002 Codes Chassis Code: CSA (for 2002 model year, specific sub-model variations may exist) Engine Code General: 4G9 series (e.g., 4G93 for 1.8L, 4G94 for 2.0L) 👋 Introduction Market Position Target Audience: Professional automotive technicians, DIY enthusiasts, and owners seeking in-depth knowledge for maintenance and repair of the 2002 Mitsubishi Lancer. Competitive Analysis Value Proposition: Provides factory-level repair information in a convenient digital format, enabling cost savings on maintenance and repairs compared to dealership services. Key Features Content: Combines essential information typically found in factory service manuals and owner's manuals, offering a holistic approach to vehicle care. Accessibility: Instant download for immediate access, allowing users to begin repairs without delay. 📋 Manual Details Coverage Areas Scope: Comprehensive repair and service for all major systems of the 2002 Mitsubishi Lancer. Page Count Estimated Pages: Significant, typically 1000+ pages for a complete factory-style service manual. Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, exhaust, engine control systems, manual and automatic transmissions, driveline components (axles, driveshafts). Chassis: Suspension (front and rear), steering system, brake system (front and rear discs, ABS), wheels and tires. Electrical: Battery, starting system, charging system, lighting, instrument cluster, gauges, power accessories (windows, locks, mirrors), audio system, body control modules, wiring diagrams. Body: Exterior body panels, interior trim, doors, windows, seats, HVAC system (heating, ventilation, air conditioning), safety systems (airbags, seatbelts). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, lubrication. Repair: Step-by-step disassembly, inspection, repair, and reassembly of all major components. Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), testing procedures for various systems. Technical Depth Level: Professional technician level, suitable for DIY mechanics with basic to intermediate automotive knowledge. Covers detailed procedures, specifications, and diagnostic information. 📊 Manual Specifications File Format Quality: High-resolution PDF, allowing for clear viewing and printing. Searchability: Likely searchable text within the PDF for quick reference to specific topics. Print Quality Printability: Full Printable: Designed to be printed page by page or in sections. Binding Type Binding: Digital (PDF), no physical binding. Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: Compatible with all versions of Windows and Mac. Requirements Software: Adobe PDF Reader & WinZip (for file extraction). Features Zoom: Zoom IN/OUT functionality for detailed viewing of diagrams and text. ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes details for 2.0L 4G94 SOHC and DOHC variants, and potentially the 1.8L 4G93 SOHC engine depending on market. Performance 2.0L Horsepower Approx: 120-135 hp (depending on specific configuration and market) 2.0L Torque Approx: 125-135 lb-ft (depending on specific configuration and market) Fuel System Type: Electronic Fuel Injection (EFI) with multi-point injection (MPI). Fuel Type Recommended: Unleaded Gasoline (Octane rating as per owner's manual recommendations). Cooling System Type: Pressurized liquid cooling system with electric cooling fan. Lubrication System Oil Type: Likely SAE 5W-30 or 10W-30, depending on climate and specific engine variant (manual will specify precise grades). Engine Control ECU: Engine Control Unit (ECU) managing fuel injection, ignition timing, and emissions. 🔧 Transmission Standard Type: Likely a 5-speed manual transmission was standard on many trims. Optional Type: Optional 4-speed automatic transmission with electronic control. Features Automatic Overdrive: Yes, the automatic transmission typically features overdrive. Fluid Specs Manual Transmission Fluid: Manual transmission fluid (MTF) conforming to Mitsubishi specifications (e.g., GL-4). Automatic Transmission Fluid: Diamond SP-III ATF (Automatic Transmission Fluid) or equivalent. 📐 Dimensions Exterior Length Approx: Around 4450 mm (175.2 inches) Width Approx: Around 1740 mm (68.5 inches) Height Approx: Around 1425 mm (56.1 inches) Wheelbase Approx Wheelbase: Around 2630 mm (103.5 inches) Weights Curb Weight Approx: Varies by trim and transmission, typically 1200-1350 kg (2650-2975 lbs). 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact: The 2002 Lancer received generally good ratings in frontal impact tests by NHTSA for its time. IIHS Front Offset Crash Test: Good ratings in frontal offset tests by IIHS were common for this generation. Active Features ABS: Anti-lock Braking System (ABS) was available, often as an option or standard on higher trims. Traction Control: Traction control was generally not a standard feature for the 2002 model year. Passive Features Airbags: Driver and front passenger airbags were standard. Side airbags were typically optional. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Typically featured an AM/FM stereo with CD player or cassette tape. Upgraded systems with more speakers were available on higher trims. Driver Assistance Cruise Control: Cruise control was an available feature, often standard on higher trim levels. Connectivity Auxiliary Input: Not commonly equipped with factory auxiliary audio inputs for external devices like MP3 players. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,750-7,500 miles (6,000-12,000 km)...
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Sku: 390965
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Mitsubishi Lancer 2002 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2002
Codes
Chassis Code:
CSA (for 2002 model year, specific sub-model variations may exist)
Engine Code General:
4G9 series (e.g., 4G93 for 1.8L, 4G94 for 2.0L)
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians, DIY enthusiasts, and owners seeking in-depth knowledge for maintenance and repair of the 2002 Mitsubishi Lancer.
Competitive Analysis
Value Proposition:
Provides factory-level repair information in a convenient digital format, enabling cost savings on maintenance and repairs compared to dealership services.
Key Features
Content:
Combines essential information typically found in factory service manuals and owner's manuals, offering a holistic approach to vehicle care.
Accessibility:
Instant download for immediate access, allowing users to begin repairs without delay.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive repair and service for all major systems of the 2002 Mitsubishi Lancer.
Page Count
Estimated Pages:
Significant, typically 1000+ pages for a complete factory-style service manual.
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, exhaust, engine control systems, manual and automatic transmissions, driveline components (axles, driveshafts).
Chassis:
Suspension (front and rear), steering system, brake system (front and rear discs, ABS), wheels and tires.
Electrical:
Battery, starting system, charging system, lighting, instrument cluster, gauges, power accessories (windows, locks, mirrors), audio system, body control modules, wiring diagrams.
Body:
Exterior body panels, interior trim, doors, windows, seats, HVAC system (heating, ventilation, air conditioning), safety systems (airbags, seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups, lubrication.
Repair:
Step-by-step disassembly, inspection, repair, and reassembly of all major components.
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), testing procedures for various systems.
Technical Depth
Level:
Professional technician level, suitable for DIY mechanics with basic to intermediate automotive knowledge. Covers detailed procedures, specifications, and diagnostic information.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, allowing for clear viewing and printing.
Searchability:
Likely searchable text within the PDF for quick reference to specific topics.
Print Quality
Printability:
Full Printable: Designed to be printed page by page or in sections.
Binding Type
Binding:
Digital (PDF), no physical binding.
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
Requirements
Software:
Adobe PDF Reader & WinZip (for file extraction).
Features
Zoom:
Zoom IN/OUT functionality for detailed viewing of diagrams and text.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes details for 2.0L 4G94 SOHC and DOHC variants, and potentially the 1.8L 4G93 SOHC engine depending on market.
Performance
2.0L Horsepower Approx:
120-135 hp (depending on specific configuration and market)
2.0L Torque Approx:
125-135 lb-ft (depending on specific configuration and market)
Fuel System
Type:
Electronic Fuel Injection (EFI) with multi-point injection (MPI).
Fuel Type
Recommended:
Unleaded Gasoline (Octane rating as per owner's manual recommendations).
Cooling System
Type:
Pressurized liquid cooling system with electric cooling fan.
Lubrication System
Oil Type:
Likely SAE 5W-30 or 10W-30, depending on climate and specific engine variant (manual will specify precise grades).
Engine Control
ECU:
Engine Control Unit (ECU) managing fuel injection, ignition timing, and emissions.
🔧 Transmission
Standard
Type:
Likely a 5-speed manual transmission was standard on many trims.
Optional
Type:
Optional 4-speed automatic transmission with electronic control.
Features
Automatic Overdrive:
Yes, the automatic transmission typically features overdrive.
Fluid Specs
Manual Transmission Fluid:
Manual transmission fluid (MTF) conforming to Mitsubishi specifications (e.g., GL-4).
Automatic Transmission Fluid:
Diamond SP-III ATF (Automatic Transmission Fluid) or equivalent.
📐 Dimensions
Exterior
Length Approx:
Around 4450 mm (175.2 inches)
Width Approx:
Around 1740 mm (68.5 inches)
Height Approx:
Around 1425 mm (56.1 inches)
Wheelbase Approx
Wheelbase:
Around 2630 mm (103.5 inches)
Weights
Curb Weight Approx:
Varies by trim and transmission, typically 1200-1350 kg (2650-2975 lbs).
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
The 2002 Lancer received generally good ratings in frontal impact tests by NHTSA for its time.
IIHS Front Offset Crash Test:
Good ratings in frontal offset tests by IIHS were common for this generation.
Active Features
ABS:
Anti-lock Braking System (ABS) was available, often as an option or standard on higher trims.
Traction Control:
Traction control was generally not a standard feature for the 2002 model year.
Passive Features
Airbags:
Driver and front passenger airbags were standard. Side airbags were typically optional.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Typically featured an AM/FM stereo with CD player or cassette tape. Upgraded systems with more speakers were available on higher trims.
Driver Assistance
Cruise Control:
Cruise control was an available feature, often standard on higher trim levels.
Connectivity
Auxiliary Input:
Not commonly equipped with factory auxiliary audio inputs for external devices like MP3 players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750-7,500 miles (6,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Manual will confirm.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Recommended around 30,000-60,000 miles (48,000-96,000 km) for standard plugs; iridium plugs can extend this interval. Manual will specify.
Timing Belt Replacement:
Critical for engines equipped with a timing belt. Typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Manual will specify if belt or chain.
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with appropriate anti-corrosion additives, mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Automatic Transmission Fluid (ATF) or specific power steering fluid as per manual.
Known Issues
Engine Idling:
Occasional issues with rough idling or stalling can be related to dirty throttle bodies or mass airflow sensors.
Suspension Components:
Wear on control arm bushings and ball joints can occur with mileage, leading to steering looseness or clunking noises.
Exhaust Manifold:
Cracking of the exhaust manifold, especially on earlier models, can lead to exhaust leaks and noise.
HVAC Blend Door:
The HVAC blend door actuator can fail, resulting in incorrect temperature selection.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors is a Japanese multinational automotive manufacturer with a long history dating back to 1917, known for its durable and reliable vehicles, including performance-oriented models.
Model Evolution
Lancer Seventh Generation:
The 2002 model year falls within the seventh generation (CS/CT) of the Mitsubishi Lancer, introduced globally around 2000. This generation featured a more modern and aerodynamic design compared to its predecessors.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with production facilities in other countries for various global markets.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Lancer of this era was generally recognized as a competent and reliable compact sedan offering good value for money, especially in its performance variants like the Ralliart.
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