🏷️ Basic Information Identification Make: Peugeot Model: 406 Year: 2002 Codes Chassis Code: 8B (Saloon/Sedan), 8E (Estate/SW), 8C (Coupe) 👋 Introduction Market Position Target Audience: Primarily professional technicians, but also suitable for DIY mechanics with basic mechanical and electrical knowledge. Value Proposition: Provides factory-level repair and maintenance information for the Peugeot 406 2002, enabling informed decision-making and effective repairs for owners. Competitive Analysis Comparison To Paper Manuals: Offers the same comprehensive features as a paper manual but with the added benefit of instant access and digital convenience. Key Features Learning Curve: Designed to teach users what factory-trained technicians know, guiding through procedures step-by-step. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Delivery Method: Instant Download File Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including disassembly, inspection, cleaning, repair, and reassembly of all major components such as cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, and timing systems. Engine Management And Fuel: Detailed diagnostics and repair procedures for fuel injection systems (MPI/Direct Injection), fuel pumps, fuel filters, injectors, throttle body, ignition systems, spark plugs, coils, sensors (MAP, TPS, O2, CKP, CMP), ECU functions, and emissions control systems. Transmission Manual And Automatic: Step-by-step procedures for maintenance, diagnosis, repair, and overhaul of both manual and automatic transmissions, including clutch assembly, gear shifting mechanisms, torque converter, valve body, planetary gear sets, and transmission fluid services. Drivetrain: Repair and maintenance of front-wheel drive system, including drive shafts, CV joints, differential, and wheel bearings. Includes troubleshooting and replacement procedures. Suspension And Steering: Detailed procedures for inspecting, servicing, and repairing front and rear suspension components, including shock absorbers, struts, springs, control arms, ball joints, bushings, anti-roll bars, and steering system components like the steering rack, power steering pump, and linkages. Braking System: Comprehensive coverage of hydraulic brake systems, including disc and drum brake components, brake pads, rotors, calipers, master cylinder, brake lines, ABS system diagnostics and repair, and brake fluid replacement. Electrical System: Extensive information on the vehicle's electrical system, including battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, and diagnostic procedures for electrical faults. Climate Control And HVAC: Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant service, compressor, condenser, evaporator, blower motor, and control panels. Body And Chassis: Procedures for body panel repairs, door mechanisms, interior trim removal and installation, glass replacement, and structural component checks. Safety Systems: Information on airbags, seatbelt systems, and ABS functionality, including diagnostic procedures and safety precautions during servicing. Procedures Included Routine Maintenance: Oil and filter changes, coolant replacement, spark plug replacement, air filter replacement, fuel filter replacement, brake fluid flush, power steering fluid change, and general inspections. Troubleshooting Diagnostics: Systematic approach to diagnosing common and complex problems with detailed symptom analysis and step-by-step diagnostic charts. Component Disassembly Assembly: Detailed instructions for removing, disassembling, inspecting, cleaning, repairing, and reassembling all major vehicle components and systems. Repair And Rebuild: In-depth repair procedures for engines, transmissions, suspension, brakes, steering, and electrical components, including full rebuild instructions for major assemblies. Wiring Diagrams: Comprehensive electrical wiring diagrams for various vehicle systems, crucial for diagnosing electrical faults and component replacement. Technical Specifications: Detailed technical data, specifications, torque values, clearances, fluid types and capacities, and diagnostic trouble codes (DTCs). Illustrations And Diagrams: Clear, easy-to-understand illustrations, diagrams, and photographs to guide users through repair and maintenance procedures. Technical Depth Depth Level: Factory-level technical detail suitable for professional technicians, with sufficient clarity for advanced DIY mechanics. Covers fundamental concepts to complex diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Print Quality: Full Printable Zoom Capability: YES Searchable: Assumed via PDF functionality Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options 2002: Likely includes a range of petrol (e.g., EW10J4 2.0L, ES9J4S 3.0L V6) and diesel (e.g., DW10ATED 2.0L HDi) engines. Specific engine codes would be detailed within the manual. Performance Engine Power And Torque: Detailed specifications for horsepower (PS/bhp) and torque (Nm/lb-ft) for each engine variant are provided. For example, the EW10J4 2.0L 16v typically produced around 136 PS. Fuel System Fuel Injection Type: Multi-point fuel injection (MPI) for petrol engines, common rail direct injection (HDi) for diesel engines. Ignition System Ignition Type: Electronic ignition with coil-on-plug or distributorless ignition systems depending on the specific engine. Emission Controls Emission Standards: Euro 3 (or equivalent) emission standards would apply, with coverage of catalytic converters, EGR systems, and associated sensors. 🔧 Transmission Standard Manual Transmission: Likely a 5-speed manual transmission (e.g., BE series) as standard on many models. Optional Automatic Transmission: Optional 4-speed automatic transmission (e.g., AL4/DP0) was commonly available. Features Clutch Type: Hydraulically operated single dry plate clutch for manual transmissions. 📐 Dimensions Exterior...