PEUGEOT 806 3.0I V6 S24 2002 Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Variant: 3.0i V6 S24 Codes Model Code: Likely based on the Fiat Ulysse/Lancia Zeta/Citroën Evasion platform, specific Peugeot internal codes may exist but are not provided. 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Role: Designed as a family-oriented vehicle, offering practicality, space, and comfort for up to seven occupants. Competitive Analysis Competitors: Ford Galaxy, Volkswagen Sharan, Renault Espace, Chrysler Voyager (European variant). Key Features Platform Sharing: Part of the 'Eurovan' platform collaboration, sharing significant components with Fiat Ulysse, Lancia Zeta, and Citroën Evasion. Engine Option: The 3.0i V6 engine provided a more potent and refined driving experience compared to the standard 4-cylinder engines. 📋 Manual Details Coverage Areas Market Focus: Primary focus on the 2002 Peugeot 806 3.0i V6 S24 model. Page Count Estimated Pages: Variable based on specific print run/digital compilation, but comprehensive manuals of this type often range from 800-1500 pages. Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, emissions control. Transmission: Manual and automatic transmission repair, clutch, gearbox components, fluid specifications, troubleshooting. Brakes: Brake system components, hydraulic lines, calipers, rotors, ABS system diagnosis and repair. Suspension Steering: Front and rear suspension systems, shock absorbers, springs, ball joints, steering rack, power steering. Electrical: Complete electrical system, wiring diagrams, battery, charging system, starter, lighting, instrumentation, ECUs. Bodywork Chassis: Body panel removal and installation, chassis components, door mechanisms, interior trim, glass replacement. HVAC: Heating, ventilation, and air conditioning system service and repair. Body Electrical: Power windows, door locks, mirrors, remote keyless entry, central locking. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs. Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Disassembly Assembly: Detailed instructions for complete component disassembly and reassembly. Technical Data: Specifications, tolerances, torque values, and diagnostic parameters. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed electrical troubleshooting and bodywork. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: Not Applicable (Digital) Usability Zoom: Yes (Zoom In/Out enabled for detailed viewing) Searchability: Likely text-searchable if created from digital source, enhancing user experience. ⚙️ Engine Specifications Primary Engine Engine Type: ES9 J4S (PSA XFX) V6 ES Engine Displacement: 2946 cc (3.0 Liters) Configuration: V6, 60-degree bank angle Bore X Stroke: 87.0 mm x 82.6 mm Valvetrain: DOHC (Double Overhead Camshafts), 4 valves per cylinder (24 valves total) Performance Horsepower: Approximately 190 PS (187 hp, 139 kW) at 6000 rpm (specifications may vary slightly by market). Torque: Approximately 267 Nm (197 lb-ft) at 4000 rpm (specifications may vary slightly by market). Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Engine Management ECU Type: Likely Bosch Motronic or similar ECU for engine management. 🔧 Transmission Standard Transmission Type: Likely a 4-speed automatic transmission (e.g., AL4 or similar PSA automatic). Optional Transmission Type: While less common for this V6 variant, a manual transmission might have been an option in some markets. Features Automatic Features: Likely includes 'Sport' and 'Snow' modes for varied driving conditions. Fluid Specifications Automatic Fluid Type: Specific ATF (Automatic Transmission Fluid) is crucial. Refer to manual for exact specification (e.g., PSA E.S.S.O. LT 71141 or equivalent). 📐 Dimensions Exterior Length: Approx. 4455 mm Width: Approx. 1835 mm Height: Approx. 1750 mm Weights Curb Weight: Varies by configuration, but typically around 1700-1850 kg for V6 models. 🛡️ Safety Features Ratings Euro Ncap: The Peugeot 806 achieved a 4-star Euro NCAP rating in frontal and side impact tests for the general platform. Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Electronic Stability Program (ESP) may have been available as an option or standard on higher trims. Traction Control: Traction Control System (TCS) often integrated with ESP. Passive Features Airbags: Front airbags for driver and passenger, side airbags likely available. Seat Belts: Three-point seat belts with pre-tensioners for all occupants, ISOFIX child seat anchorage points. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, possibly with steering wheel mounted controls on higher trims. Navigation: Optional factory fitted navigation system might be present on some models. Driver Assistance Cruise Control: Likely available as an option or standard on the V6 model. Connectivity Bluetooth: Unlikely to be factory standard in 2002, aftermarket solutions would be required. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km or 12 months, whichever comes first. Consult manual for specific V6 recommendation. Timing Belt Interval: Crucial for the V6 engine. Generally recommended around 100,000-120,000 km or 5-6 years. Consult...
Approximately 190 PS (187 hp, 139 kW) at 6000 rpm (specifications may vary slightly by market).
Torque:
Approximately 267 Nm (197 lb-ft) at 4000 rpm (specifications may vary slightly by market).
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Management
ECU Type:
Likely Bosch Motronic or similar ECU for engine management.
🔧 Transmission
Standard
Transmission Type:
Likely a 4-speed automatic transmission (e.g., AL4 or similar PSA automatic).
Optional
Transmission Type:
While less common for this V6 variant, a manual transmission might have been an option in some markets.
Features
Automatic Features:
Likely includes 'Sport' and 'Snow' modes for varied driving conditions.
Fluid Specifications
Automatic Fluid Type:
Specific ATF (Automatic Transmission Fluid) is crucial. Refer to manual for exact specification (e.g., PSA E.S.S.O. LT 71141 or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4455 mm
Width:
Approx. 1835 mm
Height:
Approx. 1750 mm
Weights
Curb Weight:
Varies by configuration, but typically around 1700-1850 kg for V6 models.
🛡️ Safety Features
Ratings
Euro Ncap:
The Peugeot 806 achieved a 4-star Euro NCAP rating in frontal and side impact tests for the general platform.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Electronic Stability Program (ESP) may have been available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) often integrated with ESP.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags likely available.
Seat Belts:
Three-point seat belts with pre-tensioners for all occupants, ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, possibly with steering wheel mounted controls on higher trims.
Navigation:
Optional factory fitted navigation system might be present on some models.
Driver Assistance
Cruise Control:
Likely available as an option or standard on the V6 model.
Connectivity
Bluetooth:
Unlikely to be factory standard in 2002, aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first. Consult manual for specific V6 recommendation.
Timing Belt Interval:
Crucial for the V6 engine. Generally recommended around 100,000-120,000 km or 5-6 years. Consult manual for exact interval and related components (water pump, tensioners).
Fluid Specifications
Engine Oil Type:
High-quality synthetic or semi-synthetic oil meeting PSA specifications (e.g., PSA B71 2294 or equivalent viscosity grade like 5W-40 or 0W-40).
Coolant Type:
Antifreeze/coolant concentrate meeting PSA specifications (e.g., PSA B71 5100 or equivalent long-life coolant, typically a purple or blue OAT type).
Brake Fluid Type:
DOT 4 brake fluid is standard.
Power Steering Fluid Type:
Specific hydraulic fluid meeting PSA specifications.
Known Issues
Engine Performance:
Potential for ignition coil failure, injector issues, and oil leaks on the V6 engine.
Transmission Reliability:
Some automatic transmissions of this era could experience solenoid issues or require regular fluid changes to maintain reliability.
Electrical Gremlins:
Common in many vehicles of this age, issues can include faulty sensors, window regulators, central locking actuators, and dashboard warning lights.
Suspension Wear:
Ball joints, tie rod ends, and wheel bearings are common wear items.
Exhaust System:
Corrosion can affect exhaust components over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, a French automobile manufacturer with a long history of innovation in automotive design and engineering.
Model Evolution
Generation:
Part of the first generation of the Peugeot 806, which debuted in 1994.
Facelift:
The 2002 model year represents a facelifted version of the original 806, featuring updated styling, interior refinements, and improved specifications.
Production
Production Years:
1994 - 2002 (for the first generation).
Manufacturing Location:
Produced at the Sevelnord plant in Hordain, France, shared with Fiat, Lancia, and Citroën.
🏆 Awards & Recognition
Recognitions
Safety Awards:
As mentioned, 4-star Euro NCAP rating.
Ratings
Owner Satisfaction:
Owner satisfaction varies, often depending on maintenance history and specific model year refinements. MPVs of this era are generally rated for practicality over driving dynamics.
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