🏷️ Basic Information Identification Make: Polaris Model: Magnum 500 Year: 2002 Codes Chassis Code Primary: A02CD50AA Chassis Code Rmk: A02CD50AB Chassis Code V Hds: A02CD50FB Generation Generation Designation: Second Generation Magnum 👋 Introduction Market Position Atv Market Segment: Mid-size to large displacement utility/recreational ATV, known for its robust performance and versatility in various terrains and tasks. Competitive Analysis Competitive Landscape: Competed against models from Yamaha (Grizzly), Honda (FourTrax), and Suzuki (King Quad) in the early 2000s. The Magnum 500 was recognized for its powerful engine and comfortable ride. Key Features Key Features Of Atv: 500cc liquid-cooled engine, automatic transmission with Hi/Lo range, shaft drive, independent front suspension (IFS), Polaris' proprietary anti-vibration system (VVC), robust rack systems for utility and storage. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive parts listing for 2002 Polaris Magnum 500 models, including standard, RMK, and 4x4 VL HDS variants. Page Count Page Count: 64 Manual Type Manual Type: Parts Manual / Parts Catalog Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Frame, Bodywork, Engine Mounting, Cooling System, Exhaust System, Fuel System (Tank), Oil System (Tank), Air Intake System (Air Box), Front Drive System, Front Suspension (Struts, A-Arms), CV Joints, Front Wheels, Front Brakes, Steering System, Handlebars, Rear Drive System, Rear Suspension (Swing Arm, Shock), Drive Clutch, Driven Clutch, Clutch Housing, Gearcase, Drive Chain, Rear Brakes, Electrical System (including Taillight), Carburetor, Oil Pump, Magneto, Starting Motor, Recoil Starter, Tool Kit. Procedures Included Procedures Included: Component identification, part number referencing, assembly diagrams for various systems and sub-assemblies. Technical Depth Technical Depth: Detailed exploded views of all major components and sub-assemblies, enabling precise identification of individual parts and their relationships within the larger system. Focuses on part sourcing and assembly verification rather than diagnostic or repair procedures. 📊 Manual Specifications File Format File Format Details: Portable Document Format (PDF). Optimized for digital viewing and selective printing. Print Quality Print Quality Ability: Print only necessary pages for efficient printing and cost savings. Diagrams and part numbers are clearly rendered. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type Recommendation: Standard printer paper for printed copies. Higher quality paper recommended for diagrams if frequent reference is needed. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, Liquid-Cooled, SOHC Engine Displacement: 499 cc Bore X Stroke: 92 mm x 75.6 mm Compression Ratio: 9.3:1 Performance Claimed Horsepower: Approx. 30-35 HP (Estimate based on era and class) Fuel System Fuel Delivery: Carburetor Carburetor Model: Mikuni BSR42 Fuel Type: Unleaded Gasoline (87 Octane Recommended) Lubrication Oil Type: SAE 20W-50 Motorcycle Oil (API SG or higher) Oil Capacity: 2.3 US quarts (2.2 liters) with filter change Cooling System Cooling Medium: Liquid (Ethylene Glycol based coolant) Coolant Capacity: Approx. 1.3 US quarts (1.2 liters) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Starting System Starting Method: Electric Starter & Recoil Starter 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Gear Selection: Forward (Hi/Lo), Neutral, Reverse Features Drive System: Shaft Drive Drive Modes: 2WD/4WD (On-Demand) Gearcase Oil Type: Polaris Demand Drive Fluid or equivalent hypoid gear oil (SAE 80W-90) Gearcase Oil Capacity: 200 ml (Front Gearcase) 📐 Dimensions Exterior Length: 81.1 inches (2060 mm) Width: 46 inches (1168 mm) Height: 48 inches (1219 mm) Weights Dry Weight: 575 lbs (261 kg) Ground Clearance: 11.25 inches (286 mm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Towing Towing Capacity: 1500 lbs (680 kg) Wheels And Tires Front Tire Size: AT 25x8-12 Rear Tire Size: AT 25x10-12 Wheel Bolt Pattern: 4/110 mm 🛡️ Safety Features Passive Features Lighting: Dual Halogen headlights, Brake light, Taillight Braking System: Hydraulic Disc Brakes (Front and Rear) Parking Brake: Integrated into rear brake caliper Active Features Engine Braking: CVT provides inherent engine braking Ratings Atv Safety Considerations: As an ATV, it requires appropriate safety gear (helmet, eye protection, gloves, boots, long sleeves/pants) and responsible operation. Follow all warnings and instructions in the owner's manual. 💡 Technology Features Infotainment Infotainment Features: N/A (Basic ATV design of the era, focus on functionality over entertainment features) Driver Assistance Driver Assistance Features: N/A (Standard ATV operation) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or annually, whichever comes first. Check owner's manual for specific recommendations. Spark Plug Replacement: Recommended every 300 hours or as needed. Consult manual for correct spark plug type (e.g., NGK CR9EB). Air Filter Cleaning Replacement: Inspect every 50 hours, clean or replace as needed. Crucial for engine longevity. Fuel Filter Replacement: Inspect and replace as needed, typically during annual service. Fuel filter part number often found in the manual. Coolant Flush Replacement: Every 2 years or 200 hours. Use a 50/50 mix of ethylene glycol coolant and distilled water. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4...