2002 Suzuki Liana Aerio Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Liana / Aerio Year: 2002 Codes Platform Code: RB 👋 Introduction Market Position Vehicle Segment: Subcompact to Compact hatchback/sedan Target Audience: DIY enthusiasts, independent repair shops, Suzuki owners seeking detailed repair information Competitive Analysis Competitors 2002: Toyota Echo, Honda Civic, Ford Focus, Chevrolet Cavalier, Nissan Sentra Key Features Manual Advantage: Directly sourced from factory service information, providing dealership-level repair accuracy Digital Benefit: Instant download for immediate access to repair procedures 📋 Manual Details Coverage Areas Model Variants Covered: Sedan and Hatchback body styles Trim Levels Covered: All trim levels Page Count Estimated Page Count: Extensive (factory service manuals typically range from 1000-3000+ pages) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF/ZIP 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, lubrication system, cooling system, exhaust system, ignition system Drivetrain: Driveline, axles, front drive shafts, rear drive shafts (if applicable), differential Transmission Transaxle: Manual transmission, automatic transmission/transaxle, clutch system, torque converter, shift control mechanisms Suspension Steering: Front suspension, rear suspension, steering system, steering gear, power steering system Brakes: Brake system, hydraulic system, front brakes (disc/drum), rear brakes (disc/drum), ABS (Anti-lock Braking System) Electrical: Starting system, charging system, battery, lighting system, instrumentation, wiring diagrams, fuses, relays, body control modules Body Cab Accessories: Body construction, exterior panels, doors, windows, interior trim, seats, sunroof (if equipped), exterior trim, bumpers, theft deterrent system HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control Restraint: Airbag system, seat belts, SRS (Supplemental Restraint System) components Control Systems: ECU (Engine Control Unit), Powertrain Control Module (PCM), body control modules, diagnostic trouble codes (DTCs), OBD-II diagnostics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, electrical system diagnostics, engine performance diagnostics Repair: Component removal and installation, sub-assembly repair, major overhaul procedures, body panel repair, interior component repair Adjustment: Brake adjustment, clutch adjustment, parking brake adjustment, wheel alignment procedures Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission overhaul, including electrical troubleshooting and bodywork 📊 Manual Specifications File Format Compatibility: Windows, macOS, Linux Software Requirements: PDF Reader, Unzipper (e.g., WinRAR) Print Quality Digital Quality: High-resolution digital reproduction of original factory documentation Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Usdm: M13A (1.3L I4), M15A (1.5L I4), M16A (1.6L I4) - Primarily M15A and M16A for Aerio in many markets Engine Displacement Common: 1.5L (1500cc) / 1.6L (1600cc) Performance Horsepower Approx 1.5L: ~103 hp @ 6000 rpm Torque Approx 1.5L: ~96 lb-ft @ 3400 rpm Horsepower Approx 1.6L: ~103-105 hp @ 6000 rpm Torque Approx 1.6L: ~96-98 lb-ft @ 3400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Layout Engine Configuration: Inline 4-Cylinder (I4), DOHC, 16 valves 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission / CVT (Continuously Variable Transmission) - depending on market and trim Features Drive Type: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on select models/trims 📐 Dimensions Exterior Length Approx Sedan: 4440 mm (174.8 in) Length Approx Hatchback: 4185 mm (164.8 in) Width Approx: 1700 mm (66.9 in) Height Approx: 1550 mm (61.0 in) Weights Curb Weight Approx: 1100-1250 kg (2425-2755 lbs) depending on configuration 🛡️ Safety Features Ratings NHTSA Crash Test Ratings 2002: Mixed - Frontal ratings generally good, side impact varied. Active Features Active Safety Features Available: Anti-lock Braking System (ABS), Traction Control (on some models) Passive Features Passive Safety Features: Front airbags, optional side airbags, pre-tensioner seatbelts 💡 Technology Features Infotainment Infotainment System 2002: Basic AM/FM/CD audio system, optional premium audio, manual climate control Driver Assistance Driver Assistance Features: Limited; ABS was the primary driver assistance technology available Connectivity Connectivity Features 2002: Minimal; typically manual power windows, power locks, possibly keyless entry on higher trims 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, consult manual for specific grade Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) Spark Plug Replacement: Typically 60,000-100,000 miles (96,000-160,000 km) for iridium plugs Fluid Specifications Engine Oil Grade Common: 5W-30 or 10W-30 (API SN or higher) Coolant Type: Ethylene glycol-based coolant, silicate-free (typically) Transmission Fluid Automatic: ATF Dexron-III or equivalent Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Problems 2002 Liana Aerio: Catalytic converter failure, ignition coil failure, occasional electrical gremlins, front suspension wear (bushings, ball joints), AC compressor issues 📚 Vehicle History Brand Heritage Suzuki Automotive History: Suzuki has a long history in small car and motorcycle manufacturing, known for practical and often economical vehicles. Model Evolution Liana Aerio Introduction: The...