This manual covers the Outlander, a compact crossover SUV produced from the 2003 to 2006 model years. Built on the CU chassis, shared with the Airtrek, this first-generation Outlander was designed as a practical, family-friendly vehicle offering car-like handling and the option of all-wheel drive. Available with either a 2.4-liter four-cylinder engine or an optional 3.0-liter V6, it provided a balance of efficiency and capability, competing with popular models like the Honda CR-V and Toyota RAV4. Its engineering emphasizes robust construction and reliable performance, reflecting a heritage of durable vehicles. This comprehensive factory service repair manual provides detailed information for all styles and trims of the Outlander from 2003-2006. It serves as an essential resource for owners, technicians, and mechanics, covering a wide array of systems including powertrain components, chassis systems, and electrical systems. Within its hundreds of pages, you will find step-by-step repair and rebuild procedures, maintenance schedules, troubleshooting guides, and technical specifications. The manual is presented in English and is fully printable, ensuring accessibility for all diagnostic, maintenance, and repair needs. 🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: First Generation Model Years Covered: 2003-2006 Codes Platform Code: CU chassis (shared with Mitsubishi Airtrek/Warrior) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Competitive Analysis Key Competitors 2003-2006: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester Key Features Vehicle Proposition: Practicality, available all-wheel drive, family-friendly SUV with car-like handling 📋 Manual Details Coverage Areas Manual Coverage Scope: All styles and trims for the specified model years Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Systems: Engine service/repair, Transmission service/repair, Fuel Injection/Fuel System, Emission System, Cooling System, Engine Control System Chassis Systems: Brake System, Suspension, Steering, Differential/Drive, Axle, Chassis/Body Electrical Systems: Electrical System, Wiring Diagram, Restraint System (Airbag, Seatbelts) Comfort And Convenience: Heater/Air Conditioning, Interior Procedures Included Repair Procedures: Step-by-step repair procedures, rebuild procedures, refurbishment, restoration Maintenance Procedures: General Maintenance, Periodic Lubrication Diagnostic Procedures: Troubleshooting guide, diagnosing and correcting problems Technical Depth Technical Depth: Complete official factory information, suitable for professional technicians and owners alike 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Fully printable (entire manual or selected pages) Binding Type Binding Type: Digital download, printable for manual binding Paper Type Paper Type: N/A (Digital) Software Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type 2003-2004: 2.4L 4-cylinder (4G64) Engine Type 2005-2006: 2.4L 4-cylinder (4G69 'MIVEC') Engine Type Optional: 3.0L V6 (6G72) - found in some markets and trims Performance Horsepower 2.4L: Approx. 148-160 hp (depending on year and MIVEC inclusion) Torque 2.4L: Approx. 150-162 lb-ft Horsepower 3.0L V6: Approx. 200-205 hp Torque 3.0L V6: Approx. 215-220 lb-ft Fuel System Fuel System Type: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type 2.4L: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (INVECS-II) Transmission Type V6: 4-speed Automatic (INVECS-II) Features Drive System: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) with Sportronic Shifting (on automatics) 📐 Dimensions Exterior Length: Approx. 179.7 inches Width: Approx. 70.1 inches Height: Approx. 65.6 inches Wheelbase: Approx. 103.3 inches Weights Curb Weight Typical: Approx. 3,400 - 3,700 lbs (depending on drivetrain and engine) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Generally good for its era, consult NHTSA records for specifics. Typically 4-star or 5-star. Active Features Active Safety Features Available: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Active Stability Control (ASC) on some trims Passive Features Passive Safety Features: Front airbags, front side-impact airbags, three-point seatbelts with pretensioners, LATCH child seat anchor system 💡 Technology Features Infotainment Infotainment System Typical: AM/FM/CD player with optional premium audio system, 6-disc CD changer (optional) Driver Assistance Driver Assistance Features Available: Cruise control, fog lights Connectivity Connectivity Options Typical: Auxiliary input for audio (later models/trims), power outlets 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe service) / 7,500 miles or 6 months (normal service) - consult owner's manual for specific recommendations. Engine Air Filter Replacement: Every 30,000 miles Cabin Air Filter Replacement: Every 15,000 miles or annually Spark Plug Replacement 2.4L: Approx. 100,000 miles (iridium-tipped) Transmission Fluid Change: Every 45,000 - 60,000 miles (automatic and manual) Fluid Specifications Engine Oil Spec 2.4L: SAE 5W-30 (API SJ or higher) Engine Oil Spec V6: SAE 5W-30 or 5W-40 (API SJ or higher) Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent P-HOAT coolant) Automatic Transmission Fluid: DIA QUEEN ATF-J2 or equivalent SP-III Brake Fluid Spec: DOT 3 or DOT 4 Known Issues Common Problems 2.4L Engine: Occasional oil consumption, timing belt inspection (if applicable to specific year/engine configuration - check manual...