Basic Information Identification Make: Yamaha Model: FZ6 / FZ6-SS / FZ6-SSC Model Variants: FZ6, FZ6-SS (Sport), FZ6-SSC (Sport Classic) Production Years Covered: 2003, 2004, 2005, 2006, 2007 Codes Chassis Codes: 4P9 (FZ6), 4S8 (FZ6-SS/FZ6-SSC) Introduction Market Position Segment: Middleweight naked sportbike / sport-touring Target Audience: Riders seeking a versatile, performance-oriented motorcycle for commuting, sport riding, and light touring Competitive Analysis Competitors: Suzuki Bandit 600/650, Kawasaki ER-6n, Honda CB600F Hornet, Triumph Street Triple (earlier generations) Key Features Engine Base: Derived from the Yamaha R6 supersport Handling: Agile and responsive chassis Versatility: Comfortable for daily use and capable of spirited riding Manual Details Coverage Areas Primary Markets: Global (with regional variations noted where applicable) Language: English Page Count Estimated Pages: 300+ Manual Type Type: Workshop Repair Service Manual Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, and tuning Fuel System: Fuel injection system, throttle bodies, fuel pump, injectors, fuel pressure regulator Cooling System: Radiator, fan, coolant flow, thermostat, water pump Ignition System: Ignition coils, spark plugs, ECU control, timing Transmission: Clutch operation, gearbox disassembly, assembly, lubrication, shift mechanism Suspension: Front fork (telescopic, cartridge type) disassembly, servicing, rear shock absorber, linkage system Brakes: Front and rear brake systems, master cylinders, calipers, discs, bleeding procedures, ABS (if equipped) Electrical System: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, ECU diagnostics Chassis Frame: Frame inspection, alignment, subframe Bodywork And Trim: Fairing removal and installation, seat, fuel tank, fenders Wheels And Tires: Wheel bearing replacement, tire mounting, balancing Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes Troubleshooting: Diagnostic flowcharts, common fault identification and resolution Repair: Step-by-step repair instructions for all major components Disassembly Assembly: Detailed procedures for complete teardown and reassembly of the motorcycle and its systems Torque Specifications: Critical torque values for all fasteners Technical Depth Depth: Comprehensive (from basic rider maintenance to full engine rebuilds and electrical diagnostics) Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, DOHC, inline-four cylinder Displacement: 599 cc Bore X Stroke: 65.5 mm x 44.5 mm Compression Ratio: 12.2:1 Performance Horsepower Approx: 98 hp @ 11,000 rpm Torque Approx: 48.5 ft-lb (65.8 Nm) @ 9,500 rpm Fuel System Fuel Delivery: Fuel Injection (Mikuni 37mm throttle bodies x 4) Fuel Type: Unleaded gasoline, 91 octane or higher Ignition Ignition System: TC I (Transistor Controlled Ignition) with electronic advance Cooling Cooling Method: Liquid-cooled Lubrication Oil Type: Yamalube 4 (SAE 10W-40) or equivalent motorcycle oil (API SG or higher, JASO MA) Oil Capacity: 3.4 US qt (3.2 L) with filter change Transmission Standard Type: Constant mesh, 6-speed sequential Final Drive: O-ring sealed chain Features Clutch Type: Wet, multiple-disc, cable-actuated Dimensions Exterior Length: 2,120 mm (83.5 in) Width: 770 mm (30.3 in) Height: 1,060 mm (41.7 in) Wheelbase: 1,445 mm (56.9 in) Ground Clearance: 160 mm (6.3 in) Weights Dry Weight Approx: 177 kg (390 lbs) Wet Weight Approx: 202 kg (445 lbs) Load Capacity Approx: 180 kg (397 lbs) Gvwr Approx: 382 kg (842 lbs) Front Fork Rake: 25 degrees Front Fork Trail: 101 mm (3.98 in) Safety Features Ratings ABS: Optional on some models/markets Active Features Braking System: Dual 298mm front discs with hydraulic calipers, Single 245mm rear disc with hydraulic caliper Passive Features Lighting: Halogen headlamp, LED taillight Technology Features Infotainment Display: Analog tachometer, multi-function digital LCD (speedometer, odometer, trip meters, clock, fuel gauge) Driver Assistance ABS: Available as an option on some models. Connectivity Wiring Harness: Pre-wired for accessory power outlets. Maintenance Service Intervals Oil Change: Every 4,000 miles (6,000 km) or 6 months Oil Filter Change: Every 8,000 miles (12,000 km) or 12 months Spark Plug Inspection: Every 8,000 miles (12,000 km) Valve Clearance Check: Every 16,000 miles (26,600 km) Air Filter Cleaning: Every 8,000 miles (12,000 km), replacement as needed Fluid Specifications Coolant Type: Yamaha Performance Coolant or equivalent (50/50 mix of ethylene glycol and deionized water) Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (if hydraulic clutch) Fork Oil Type: Yamalube Fork Oil (No. 10) or equivalent (SAE 10W) Fork Oil Capacity: 470 ml (15.9 US oz) per leg Known Issues Common Complaints: Stalling at low RPMs (can be related to fuel mapping, air filter, or idle control), cam chain noise, gearbox notchy shifts (especially early models), voltage regulator issues (on some Yamaha models of this era) Recall Information: Refer to official Yamaha service bulletins and recall databases for specific VIN-related information. Common issues might involve electrical connectors or emissions components. Vehicle History Brand Heritage Manufacturer: Yamaha Motor Company, Ltd. (Japan) Model Evolution Predecessor: FZ6 (earlier 599cc FZ600 and 750cc FZ700/FZ750 models) Development: Conceived as a more accessible, versatile sibling to the high-strung R6 supersport, using a detuned R6...